Harbor Freight Tools 92841 Troubleshooting, Problem Possible Causes Suggested Repairs

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Troubleshooting

Problem

Possible Causes

Suggested Repairs

 

 

 

Paint breaking, spitting,

a) Air Nozzle cracked or worn.

a) Replace

b) Leak at attachment or seal

b) Clean threads and seal and tighten

fluttering or irregular

c) Needle packing worn out

c) Clean, repair or replace packing

spray

d) Insufficient paint in cup

d) Add more paint to cup

 

e) Vent hole in paint container clogged

e) Clean out vent hole

 

 

 

One-sided paint pattern.

a) One of the vent holes in the Air

a) Clean the hole using a solvent.

Nozzle is clogged.

 

 

 

Small spray area

a) Bore of Air Nozzle is partially

a) Clean Air Nozzle using solvent.

clogged.

 

 

 

 

 

Split Spray Pattern

 

a) Reduce air pressure using the regulator

a) Air pressure too high.

in your air pressure system, or by turning

 

 

the Air Valve Control Knob clockwise.

 

 

 

 

a) Paint mixture is too thick

a) Thin the paint mixture

 

b) Insufficient air pressure

b) Increase the air pressure using the

Paint spatters, does not

 

regulator or the Air Valve Control Knob. Do

 

not exceed 70 psi.

spray evenly

c) Too much paint mixture

c) Reduce the amount of paint flowing into

 

 

the sprayer by turning the Fluid Valve

 

d) Dried paint in Air Nozzle

Control Knob clockwise

 

d) Clean the Air Nozzle using solvent.

 

 

 

 

a) Air Needle partially closed

a) Open Air Ball Valve by turning the air

Not enough air pressure

 

Valve Control Knob counterclockwise.

b) Dried material in Air Ball Valve or Air

b) Clean the dirty part in solvent.

to spray the paint

Nozzle

c) Adjust the regulator in your system, or

 

 

increase air pressure. DO NOT INCREASE

 

c) Insufficient air supply

PRESSURE BEYOND 50 psi MAX.

 

 

 

Inadequate coverage.

Air pressure too high for the viscosity of

Reduce the air presure or add more paint

Paint "fogs" on the

the paint mixture.

to the mixture to increase viscosity.

workpiece.

 

 

 

 

 

Material leaking from

a) Dried material is in threads

a) Clean threads using solvent.

Paint Cup Nipple

b) Nipple is not tight.

b) Tighten nipple.

 

 

 

Paint leaks from nozzle

a) Worn Fluid Needle

a) Replace Fluid Needle

b) Dried paint in Air Nozzle

b) Clean Air Nozzle in solvent.

when trigger is operated

 

c) Loose or worn Needle Packing

c) Tighten or replace Needle Packing

SKU 92841

For technical questions, please call 1-800-444-3353

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Contents 92841 Specifications Safety Warnings and PrecautionsSave This Manual For technical questions, please call Special Warnings About Paint Sprayers UnpackingFirst, prepare your air supply AssemblyOperation Painting TipsPaint Mixture Applying the Paint Maintenance HOW to Adjust Paint Flow and AIR PressureProblem Possible Causes Suggested Repairs TroubleshootingDescription Parts ListAssembly Drawing

92841 specifications

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