J2-Super Series
 Safety Instructions
 To prevent electric shock, note the following
 HC-SFS81
Additional instructions
 COM
Wiring
 RA EMG 24VDC
Usage
 Maintenance, inspection and parts replacement
For Maximum Safety
 EMC directive
Configuration
Low voltage directive
Machine directive
 Wiring
Power supply
Grounding
Auxiliary equipment and options
 Use UL/C-UL standard-compliant products
 Memo
 Contents Functions and Configuration
 Operation
 Servo Configuration Software
 11.2
11.1
12.1
12.2
 13.2
13.1
13.3
13.4
 15-14
15-11
15-16
15-18
Page
 Memo
 Introduction
Functions and Configuration
 Function block diagram of this servo is shown below
Function block diagram
Stop
 Operation using external input signals
System configuration
 Operation using external input signals and communication
 External I/O signals Servo amplifier axis
 Operation using communication
 Functions and Configuration
 3 I/O devices
 Servo amplifier standard specifications
 Weight
Other functions Structure Ambient Temperature
Phase pulse Dog cradle type
Humidity
 Function list
 Model code definition Rating plate
 Combination with servo motor
Model
 Structure 1.6.1 Part names MR-J2S-100CL or less
 MR-J2S-200CL MR-J2S-350CL
 Output analog monitor data Encoder connector CN2
Backup Battery holder
MR-J2S-500CL
 Name plate Main circuit terminal block TE1
MR-J2S-700CL
Brake option and servo motor
 For MR-J2S-500CL
 For MR-J2S-700CL
 No-fuse breaker
For 3-phase 200V to 230VAC or 1-phase 230VAC
Cables
Magnetic contactor Section Manual pulse generator
 Magnetic contactor
For 1-phase 100V to 120VAC
FR-BAL
 MRZJW3
SETUP151E
 Servo configuration software
 Command device Junction terminal Servo amplifier Block
 Installation
Installation
 Control box 10mm 0.4 in. or more 40mm Or more
 Others
Installation of two or more servo amplifiers
Keep out foreign materials
 Cable stress
 Signals and Wiring
Signals and Wiring
 Standard connection example
 Signals and Wiring
 Internal connection diagram of servo amplifier
 Signal arrangement
I/O signals Connectors and signal arrangements
CN1A OPC
DOG COM SON CN2 MDR MRR
 Input devices
Signal devices explanations O devices
 DOG
ST2
OFF
 Proportion control
DI3 DI2 DI1 DI0
Proportional type
Than the rated by the analog torque limit TLA
 Temporary
Multiplication Parameter No.1 setting
Stop/Restart Turn it on again to make a restart
Is ignored
 MBR
Output devices
 Output signal
Input signal
 Refer to for the communication function
Communication
 3ms or less
 OFF
Movement complete
 Override VC
Override
Override selection OVR
Used to make the override VC valid or invalid
 Internal torque limits 1
Torque limit
Analog torque limit TLA
 TL2
External torque limit offset parameter No.26
Parameter No Parameter No
Parameter No TLA
 Instantaneous power failure
Regenerative alarm
Overcurrent, overload 1 or overload
Incremental system
 CN1A CN1B 24VDC VDD COM
Interfaces 3.6.1 Common line
OPC MR-HDP01 Ppnp
TXD L
 Digital input interface DI-1
Detailed description of the interfaces
Digital output interface DO-1
 Encoder pulse output DO-2 Open collector system Interface
Lamp load
Output pulse
COM 24VDC VDD VDD-COM
 Input impedance 10 to 12k
Analog input
Analog output
Source input interface
 Nfbmc
For 3-phase 200 to 230VAC power supply
EMG SON VDD COM ALM
 For 1-phase 100 to 120VAC or 1-phase 230VAC power supply
 50/60Hz Phase 100 to 120VAC
11, L Control circuit power supply Phase 200 to 230VAC
Terminals
Refer to Sections 14.1.2 and 14.1.3 for details
 Timing chart
Power-on sequence Power-on procedure
Forced stop
VDD COM EMG
 Connection diagram
 HA-FF053 B to 63 B
HC-MF053 B to 73 B
HC-UF13 B to 73 B
HC-SF121 B to 301 B
 Earth
3 I/O terminals HC-KFS HC-MFS HC-UFS3000r/min series
 MDR MRR BAT
HC-SFS HC-RFS HC-UFS2000 r/min series
 COM MBR 24VDC
Setting
 Coasting Servo motor speed Min 60ms Base circuit
 Both main and control circuit power supplies off
Alarm occurrence
 CN1A CN1B
 NH1 Nichifu
Servo amplifier terminal block TE2 wiring method
JST
CRIMPFOX-UD6
 Torque screwdriver
Instructions for the 3M connector
N6L TDK
Nakamura Seisakusho
 Before starting operation, check the following
Operation
Machine
 CDV
Machine conditions
 Function selection Absolute position detection system
Startup procedure
Program end
 ZRT
Home position return
 Program operation mode What is program operation mode?
 Programming language
Command list
 Tripi
Trip
ITP
 Lpos
For
TIM
Times
 Details of programming languages
TIM Dwell command time 100 ms MOV Absolute move command 2000
 500 r/min STC
200 ms MOV Absolute move command
 Absolute continuous move command
Continuous move command Mova Movia
Incremental move command
Incremental continuous move command
 Outon
Mova Absolute continuous move command STM m
OUT1 OFF
 OUT1 is turned off in 200ms
300 MOV Absolute move command 1000 10STM
OUT2 is turned off in 100ms
OUT3 is turned off in 500ms
 Outof
Trip Absolute trip point 250
Tripi Incremental trip point 300
OUT2 OFF
 MOV cannot be used with Tripi
300 Movi Incremental move command
Tripi Absolute trip point 300
Program output 3 OUT 3 is turned OFF
 Movi Incremental move command 500 r/min
TIM Dwell command time 200 ms SPN
 OUT1
 PI1 OFF
 ITP Interrupt positioning command 200
Interrupt positioning command ITP
 Trip Trip point 500
Count
Count
Waiting for PI1 to be turned on by SYNC1 a
 Step repeat command end For
Step repeat command for Next
Step repeat command end
Next
 Times
 Current position latch is set
Position latch Lpos
 Movi R2
Movi R1
 Parameter
Basic setting of signals and parameters
CCW rotation with
Position data Initial value 100 1000
 100 ms MOV Absolute move command 5000
Program operation timing chart Operation conditions
100 ms MOV Absolute move command 2500
SPN Speed Motor speed 1000 r/min STC
 Jog operation Setting
Manual operation mode
Servo motor rotation direction
ST1ON ST2ON CCW
 PED OFF
 Manual pulse generator multiplication
Manual pulse generator operation Setting
10 m
100 m
 Parameter No.1 setting valid Time Times
 Length of the proximity dog
Manual home position return types
Since the machine part collides with
 Instructions
Home position return parameter
 Set the input signals, parameters and program as follows
Signals, parameters
Dog type home position return
Length of proximity dog
 Adjustment
 Count type home position return
Set the input signals and parameters as follows
Movement over the moving distance
 Return is selected
Data setting type home position return
 Is obtained to output home position return
Stopper type home position return
Completion ZP
 Set the input signals and parameter as follows
Signals, parameter
 Dog type rear end reference home position return
Set the input signals and parameters as indicated below
 Count type front end reference home position return
 Dog cradle type home position return
Phase signal position
 Software limit cannot be used with these functions
Home position return automatic return function
 Absolute position detection system
Specifications
Restrictions
Structure
 Servo amplifier Program No. selection DI0 to DI3, etc
Outline of absolute position detection data communication
 CON1
Parameter setting
 Positioning operation in accordance with programs
Serial communication operation
Selection of programs
Multidrop system
 Group designation
Group setting example
Station
 Group setting instructions
 Commands
Incremental value command system
MOV
Mova
 Program example
 Parameters
 Item list
List
 FFC
SIC
TLO
TL1
 NH2
NH1
LPF
PG2B
 Detail list
Command system, regenerative brake option selection 0000
 Multiplication factor Function Column
 85Hz
Refer to Chapter
High
 CMX CDV PED
 MOD Analog monitor output
Communication conditions, and clear the alarm history
Monitor 2 MO2. Refer to Section
 Status display on servo amplifier display
 Setting s
No time-out check Time-out check period setting
19 *BLK Basic parameters 20 *OP2 22 *OP4
Operation can be performed for the parameters marked
 Used to set the offset voltage to analog override 999
999 to
65535
Pulses/rev Set value
 ZTT
DCT
 Parameter error
 OP9 Function selection
Setting
 OPA Function selection a 0000
Connector pins
 Machine resonance suppression filter 0000
0000 Don’t change this value by any means
Used to selection the machine resonance suppression filter
Used to set the machine resonance suppression filter
 63 LPF Expansion parameters 64 GD2B 65 PG2B 66 VG2B
Changing is valid. Made valid when auto tuning is invalid
Low-pass filter/adaptive vibration suppression control 0000
Control. Refer to Chapter
 CDS
68 *CDP
Gain changing selection 0000
BIN HEX
 0001 0209 060A 1918 030B 0504 0102 0000 0005 120E
 Machine specifications Ballscrew lead Pb 10 0.39 mmin
Guideline for setting the electronic gear is
Reduction ratio n Servo motor resolution Pt Pulse/rev
Machine specifications Pulley diameter r 160 6.30 mmin
 Changing the status display screen
 Change the following digits of parameter No.17
Pattern acceleration/deceleration
 Contents of a setting
 Alarm history clear
Changing the stop pattern using a limit switch
Software limit
 Memo
 System configuration Components
Servo Configuration Software
MR-CPCATCBL3M
 For use of RS-232C
Configuration diagram
For use of RS-422 Up to 32 axes may be multidropped
CN3 CN2
 Station number setting
Station setting
Closing of the station setting window
Click the Close button to close the window
 Parameter value write a
Parameters
Parameter value verify b
 Parameter value batch-read c
Parameter default value indication g
Parameter value batch-write d
Parameter change list display e
 Simple Program 6.5.1 Program data
How to open the setting screen
Explanation of Program Data window
 Explanation of Program Edit window
 Servo Configuration Software
 Explanation of Indirect Addressing window
Indirect addressing
Limited number of time to write to EEP-ROM is 100,000
 Servo Configuration Software
 Device assignment method
When using the device setting, preset 000E in parameter No
 Screen explanation
 Servo Configuration Software
 Servo Configuration Software
 Point
 Acceleration/deceleration time constant setting b
Servo motor speed setting a
Servo motor start c, d
Servo motor stop e
 Positioning operation
 Servo motor start d, e
Moving distance setting c
Temporary stop of servo motor f
Positioning operation window closing g
 Click Close to close the window
Click Start to perform motor-less operation
 Signal ON/OFF setting a, b
Output signal do forced output
Do forced output window closing c
 Program of the MR-J2S-CL can be test-operated
Program test operation
 Closing the Program Test window b
Displaying the program a
Click the OK button to close the Program Test window
 Alarm history display
Alarm history
Alarm history clear a
Closing of alarm history window b
 Memo
 Display and Operation
Display flowchart
 Display transition
Status display
DOW
 Following table lists display examples
Display examples
 Following table lists the servo statuses that may be shown
Status display list
 Down
Diagnosis mode 7.3.1 Display transition
 Diagnosis mode list
 Display and Operation
 Alarm mode
 Indicates no occurrence of an alarm
Alarm mode list
 Display and Operation
 Parameter mode transition
Parameter mode
 Operation example Parameter of 5 or less digits
 Signed 5-digit parameter
 Segments of the seven-segment LEDs correspond to the pins
External I/O signal display
Display definition
CN1A CN1B CN1B
 Press UP twice Press SET for more than 2 seconds
 Mode change
 Termination of jog operation
How to use the buttons is explained below
 How to use the keys is explained below
 Termination of motor-less operation
To terminate the motor-less operation, switch power off
 Memo
 Gain adjustment mode explanation
General Gain Adjustment
 Adjustment using servo configuration software
Adjustment sequence and mode usage
You can automatically set the optimum gains
Executing gain search under to-and-fro
 Position control gain
Auto tuning Auto tuning mode
Speed control gain
 Block diagram of real-time auto tuning is shown below
Auto tuning mode operation
PG1,VG1
PG2,VG2,VIC
 Adjustment procedure by auto tuning
 Response level setting in auto tuning mode
 Operation of manual mode
Manual mode 1 simple manual adjustment
Adjustment by manual mode
Adjustment procedure
 For position control
 General Gain Adjustment
 Adjustment procedure
Interpolation mode
Adjustment description
PG2
 100Hz 105Hz 130Hz 160Hz 200Hz 240Hz 300Hz
Auto tuning selection
 Memo
 Machine resonance suppression filter Function
Special Adjustment Functions
 Deep 40dB 14dB 8dB Shallow 4dB
Parameter No Notch frequency
 Adaptive vibration suppression control Function
 Set the operation of the low-pass filter parameter No
Low-pass filter Function
 Applications
Gain changing function
 GD2B
 Gain changing selection parameter No
Parameters No , 34 to
Gain changing condition parameter No
Gain changing time constant parameter No
 When you choose changing by external input
This operation will be described by way of setting examples
Setting
Gain changing operation
 Speed integral compensation 250 Changing ratio
When you choose changing by droop pulses
Gain changing selection 0003
Gain changing condition Pulse
 Memo
 Inspection
Inspection
Life
Years
 Memo
 Position control mode Troubleshooting
Troubleshooting
Trouble at start-up
Make operation instable
 Alarms and warning list
When alarm or warning has occurred
 MR-J2S- CL
 MR-J2S
 Option, change regenerative brake
Reexamine acceleration
Option
Capacity of built-in regenerative
 Review environment so that ambient
 Servo motor locked Input terminals U, V, W
AL.50 Overload Load exceeded
 Serial Communication cable fault Repair or change the cable
 Remedies for warnings
 Memo
 TE1 TE2
Outline Dimension Drawings
TE1
 MR-J2S-70CL MR-J2S-100CL
 PE terminal Fan air orientation Servo amplifier Weight
 Mounting hole Unit 1305.12 2007.87 1184.65 Terminal layout
 Mounting hole 1807.09 1606.23
 Insulation displacement type
Connectors Servo amplifier side 3M
Soldered type
Threaded type
 DE-C1-J6-S6 34.5 24.99 #4-40
Communication cable connector JAE
 Memo
 Overload protection characteristics
Characteristics
MR-J2S-10CL to MR-J2S-100CL MR-J2S-200CL to MR-J2S-350CL
 HC-MFS053 HC-UFS13 HC-KFS23
HC-KFS053
HC-MFS23 HC-UFS23 HC-KFS43
HC-MFS43 HC-UFS43 MR-J2S-60CL HC-SFS52 HC-SFS53 HC-KFS73
 Heat dissipation area for enclosed servo amplifier
Temperature distribution in enclosure
 There is internal relay delay time of about 30ms
Dynamic brake characteristics
Mmin
Mm/minin/min
 HC-SFS1000r/min series
HC-KFS series
HC-SFS3000r/min series
HC-MFS series
 MR-J2S-500CL MR-J2S-700CL
Encoder cable flexing life
MR-JCCBL M-H MR-JHSCBL M-H MR-ENCBL M-H
MR-JCCBL M-L MR-JHSCBL M-L
 MR-J2S-40CL 60CL 30A
MR-J2S-10CL 20CL 30A
Attenuated to approx a in 0.5 to 1ms
MR-J2S-70CL 100CL 54A
 Memo
 Selection of the regenerative brake option
Options and Auxiliary Equipment
100 300 500
130 300 500
 Servo amplifier Inverse efficiency% Capacitor chargingJ
1047
 Set parameter No.2 according to the open to be used
Connection of the regenerative brake option
 For the MR-RB50 install the cooling fan as shown
 Mounting method
 For the MR-RB50 MR-RB51 install the cooling fan as shown
 MR-RB032 MR-RB12
Outline drawing
MR-RB32 MR-RB30 MR-RB31
119
 12.3
MR-RB50
 Selection
Brake unit
FR-BU-15K
16.5 MR-J2S-500CL FR-BU-30K
 Brake unit FR-BU
Outside dimensions
Unit mmin
 FR-RC15
Resistor unit FR-BR
FR-RC30
 RDY
FR-BAL VDD COM EMG ALM SON
FR-RC
RA2 EM1 OFF
 Mounting hole machining dimensions
Outside dimensions of the power return converters Unit mmin
 HC-KFS
Cables and connectors Cable make-up
 MR-JCCBL M-H
MR-JCCBL M-L
MR-JHSCBL M-L
JAE
 MR-J2TBL
MR-J2CN1
MR-TB20
MR-J2CN3TM
 16.4
Standard flexing life Long flexing life
131.2
164.0
 MR-JCCBL10M-L MR-JCCBL10M-H MR-JCCBL30M-L MR-JCCBL50M-H
MR-JCCBL2M-L MR-JCCBL5M-L MR-JCCBL2M-H MR-JCCBL5M-H
MRR MDR BAT
 SHD
MR-JHSCBL M-L
 MR-ENCBL50M-H
 Communication cable
Connection diagram
Model MR-CPCATCBL3M
MR-CPCATCBL3M
 Junction terminal block MR-TB20
How to use the junction terminal block
Terminal labels
MR-J2TBL05M
 DI0 PED ST1
Junction terminal block cable MR-J2TBL M Model MR-J2TBL M
LSP LSN ALM
B10
 MR-J2HBUS CN3B CN3A CN3C
Maintenance junction card MR-J2CN3TM Usage
CN3A CN3B CN3C
VDD COM EM1
 MR-J2HBUS05M MR-J2HBUS1M MR-J2HBUS5M
Bus cable MR-J2HBUS
 External digital display MR-DP60
When using the MR-DP60, set 1 4 in parameter No
Terminal arrangement
Start bit Date bit
 Mounting
Outline dimension drawing
 VDD CN1B OPC CN1A
Manual pulse generator MR-HDP01 Specifications
 Battery MR-BAT, A6BAT
 Recommended wires
Recommended wires Wires for power supply wiring
Auxiliary equipment
MR-J2S-10CL MR-J2S-20CL MR-J2S-40CL AWG14 a 25 AWG16 a
 Wires for option cables
Wires for cables
Recommended crimping terminals
AMP
 No-fuse breakers, fuses, magnetic contactors
Power factor improving reactors
MR-J2S-20CL
MR-J2S-40CL 20CL1
 Following relays should be used with the interfaces
Relays
Surge absorbers
Noise reduction techniques
 Noises produced by servo amplifier
 10 to 100MHz 100 to 500MHz 150
Noise reduction products
 Ex A.2003
 Outline drawing
 Outline drawing Unit mm Unit FR-BLFMR-J2S-350CL or more
 NV-SW
Leakage current breaker Selection method
NFB
 HC-MFS73
Selection example
 Combination with the servo amplifier
EMC filter
NFB Line Load
 HF3040A-TM 260 210 155 140 125
HF3040-TM HF-3050A-TM
R3.25
HF3050A-TM 290 240 100
 WA2WYA2SEBK2KΩ Japan Resistor make
 Memo
 Cable connection diagram
Configuration 15.1.1 RS-422 configuration Outline
Wire as shown below
Communication Functions
 Single axis of servo amplifier is operated
15.1.2 RS-232C configuration Outline
 Description
Communication specifications 15.2.1 Communication overview
MSB
 Serial communication baudrate
Serial communication response delay time
Serial communication selection
Protocol station number selection
 Transmission of data from the controller to the servo
Protocol
 Data length depends on the command
Recovery of communication status by time-out
Data frames
 For example, 61H is transmitted in hexadecimal for group a
Ascii codes are used
 Checksum
Error codes
SOH
 Retry operation
Time-out operation
 Initialization
Communication procedure example
Data item Value Description
STX ETX
 Read commands Status display Command
Command and data No. list
Parameter Command
External I/O signals Command
 Current alarm Command 02
Alarm history Command
 General-purpose register Rx value Command 6D
Current position latch data Command 6C
General-purpose register Dx value Command 6E
Group setting Command 1F
 External I/O signal Command
Write commands Status display Command
Current alarm Command
General-purpose register Rx value Command B9
 Operation mode selection Command 8B
External input signal disable Command
Data for test operation mode Command 92 A0
Group setting Command 9F
 Processing the read data
Detailed explanations of commands 15.12.1 Data processing
 Writing the processed data
 Status display Status display data read
Command Data No
Status display data clear
1EA5
 Parameter Parameter read
Command Data No Data No. definition
 Parameter write
Command Data No Set data
00 to See below
 External input pin status read
Reply ON/OFF statuses of the input pins are sent back
 CN1B-18
External output pin status read
CN1A-14
 Device ON/OFF
Read of the statuses of output devices
Ready RD Limiting torque TLC Trouble ALM
See below
 Signal Status
Disable/enable of I/O devices DIO
Enable
Input devices DI
 See below
Input devices ON/OFF test operation
 1EA5 Choose the test operation mode
Test operation mode Instructions for test operation mode
Cancel the test operation mode
Enable the disabled input devices
 LSN and ST1 Reverse rotation start Turns on SON
Forward rotation start Turns on SON
LSN and ST2 Stop Turns on SON LSP and LSN
Servo-on Turns on SON LSP LSN Stroke end OFF
 Communication Functions
 Choosing do forced output in test operation mode
Output signal pin ON/OFF output signal do forced output
External output signal ON/OFF
Command Data No Setting data
 For example, 0032 means A.32 and 00FF A. no alarm
Alarm history Alarm No. read
Alarm occurrence time read
Erase the alarm history Send command 82 and data No
 Read of the status display at alarm occurrence
Current alarm Current alarm read
Current alarm clear
 Current position latch data
Send command 6C and data No to be read
Transmission
Reply
 General-purpose register Dx read
General-purpose register General-purpose register Rx read
 General-purpose register Dx write
General-purpose register Rx write
 Group setting read
Group setting write
Reply Slave station sends back the group setting requested
Servo amplifier group designation
 Reply Slave station returns the software version requested
Software version
 Appendix
App 1. Status indication block diagram
App
 For CN1B
Appendix
 Manual number is given on the bottom left of the back cover
Revisions
 Model Code