Mitsubishi Electronics MR-J2S- CL specifications Troubleshooting, 11, AL.50

Models: MR-J2S- CL

1 337
Download 337 pages 389 b
Page 234
Image 234
Manual background

11. TROUBLESHOOTING

Display

Name

Definition

 

 

Cause

 

Action

AL.50

Overload 1

Load exceeded

1. Servo amplifier is used in excess of

1.

Reduce load.

 

 

overload protection

 

its continuous output current.

2.

Review operation pattern.

 

 

characteristic of

 

 

 

 

 

3.

Use servo motor that provides larger

 

 

servo amplifier.

 

 

 

 

 

 

output.

 

 

 

2. Servo system is instable and

1.

Repeat acceleration/

 

 

 

 

hunting.

 

deceleration to execute auto tuning.

 

 

 

 

 

 

 

 

2.

Change auto tuning response setting.

 

 

 

 

 

 

 

 

3.

Set auto tuning to OFF and make gain

 

 

 

 

 

 

 

 

 

adjustment manually.

 

 

 

3. Machine struck something.

1.

Review operation pattern.

 

 

 

 

 

 

 

 

2.

Install limit switches.

 

 

 

4. Wrong connection of servo motor.

Connect correctly.

 

 

 

 

Servo amplifier's output terminals

 

 

 

 

 

 

U, V, W do not match servo motor's

 

 

 

 

 

 

input terminals U, V, W.

 

 

 

 

 

5. Encoder faulty.

Change the servo motor.

 

 

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the servo motor shaft is

 

 

 

 

 

 

 

rotated with the servo off, the

 

 

 

 

 

 

 

cumulative feedback pulses do

 

 

 

 

 

 

 

not vary in proportion to the

 

 

 

 

 

 

 

rotary angle of the shaft but the

 

 

 

 

 

 

 

indication skips or returns midway.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AL.51

Overload 2

Machine collision or

1. Machine struck something.

1.

Review operation pattern.

 

 

the like caused max.

 

 

 

 

 

2.

Install limit switches.

 

 

output current to

2. Wrong connection of servo motor.

Connect correctly.

 

 

flow successively for

 

Servo amplifier's output terminals

 

 

 

 

several seconds.

 

U, V, W do not match servo motor's

 

 

 

 

Servo motor locked:

 

input terminals U, V, W.

 

 

 

 

1s or more

3. Servo system is instable and

1.

Repeat acceleration/deceleration to

 

 

During rotation: 2.5s

 

hunting.

 

execute auto tuning.

 

 

or more

 

 

 

 

 

 

 

 

 

2.

Change auto tuning response setting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Set auto tuning to OFF and make gain

 

 

 

 

 

 

 

 

 

adjustment manually.

 

 

 

4. Encoder faulty.

Change the servo motor.

 

 

 

 

 

Checking method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the servo motor shaft is

 

 

 

 

 

 

 

rotated with the servo off, the

 

 

 

 

 

 

 

cumulative feedback pulses do

 

 

 

 

 

 

 

not vary in proportion to the

 

 

 

 

 

 

 

rotary angle of the shaft but the

 

 

 

 

 

 

 

indication skips or returns midway.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AL.52

Error excessive

The droop pulse

1. Acceleration/deceleration time

Increase the acceleration/deceleration

 

 

value of the

 

constant is too small.

time constant.

 

 

deviation counter

2. Internal torque limit 1 (parameter

Increase the torque limit value.

 

 

exceeded 2.5

 

No.28) is too small.

 

 

 

 

rotations.

3. Motor cannot be started due to

1.

Review the power supply capacity.

 

 

 

 

torque shortage caused by power

2.

Use servo motor which provides larger

 

 

 

 

supply voltage drop.

 

output.

 

 

 

4. Position control gain 1 (parameter

Increase set value and adjust to ensure

 

 

 

 

No.7) value is small.

proper operation.

 

 

 

5. Servo motor shaft was rotated by

1.

When torque is limited, increase the

 

 

 

 

external force.

 

limit value.

 

 

 

 

 

 

 

 

2.

Reduce load.

 

 

 

 

 

 

 

 

3.

Use servo motor that provides larger

 

 

 

 

 

 

 

 

 

output.

 

 

 

6. Machine struck something.

1.

Review operation pattern.

 

 

 

 

 

 

 

 

2.

Install limit switches.

 

 

 

7. Encoder faulty

Change the servo motor.

 

 

 

8. Wrong connection of servo motor.

Connect correctly.

 

 

 

 

Servo amplifier's output terminals

 

 

 

 

 

 

U, V, W do not match servo

 

 

 

 

 

 

motor's input terminals U, V, W.

 

 

11 - 7

Page 234
Image 234
Mitsubishi Electronics MR-J2S- CL specifications Troubleshooting, 11, AL.50