Senco PC2016 operating instructions Probable Cause

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TROUBLESHOOTING

SYMPTOM

3.When in the Start/Stop option, motor runs continuously.

PROBABLE CAUSE

Motor/Pressure switch does not shut off motor when air compressor reaches "cut-out" pressure and safety relief valve activates.

Air compressor is incorrectly sized.

REMEDY

Move the motor/pressure switch to the "Off" position. If the motor doesn't shut off, unplug the air compressor. If the electrical contacts are welded together, replace the pressure switch.

Limit the air pressure to the capacity of the air compressor. Either use a a smaller tool or a larger air compressor.

SYMPTOM

4.Air continues to leak at motor/pressure switch release valve after motor stops.

PROBABLE CAUSE

REMEDY

Defective pilot valve, the check valve is stuck open.

Remove, clean or replace.

SYMPTOM

5.Air continues to leak at motor/pressure switch release valve while motor is running.

PROBABLE CAUSE

REMEDY

Defective motor/pressure switch.

Replace.

 

 

SYMPTOM

6.

Air leaks from safety relief valve.

 

 

 

 

 

 

PROBABLE CAUSE

REMEDY

Possible defective safety relief valve.

Operate safety relief valve manually by pulling on

 

 

ring. If it still leaks, it should be replaced.

Excessive air tank pressure.

Defective motor/pressure switch. Replace.

 

 

SYMPTOM

7.Air leaks at pump.

PROBABLE CAUSE

REMEDY

Defective gaskets.

Replace and torque head bolts to 17 ft./lbs.

SYMPTOM

8.Air leaks at fittings.

PROBABLE CAUSE

REMEDY

Fittings are not tight enough.

Tighten fittings where air can be heard escaping.

 

 

Check fittings with soapy water solution. Do not

 

 

overtighten.

 

 

SYMPTOM

9.

Air leak in air tank.

 

PROBABLE CAUSE

REMEDY

Defective or rusted air tank.

Air tank must be replaced. Do not attempt to repair

 

 

air tank!

 

 

 

SYMPTOM

10.Air blowing from inlet filter.

PROBABLE CAUSE

REMEDY

Damaged inlet (reed) valve.

Contact Senco Customer Service @ 800-543-4596.

Senco® Electric Air Compressor Manual 2004

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Contents PC2016 Electric Air Compressor Table of Contents Introduction Safety AlertInspection Hazard Potential Consequence Prevention Risk Safety WarningsElectric Shock ElectrocutionBursting Explosion or FireBreathing Hazard Potential Consequence Prevention Risk toBurns Flying ObjectsMoving Parts Potential Consequence Prevention Hazard Risk fromNegligence AIR CompressorPC2016 Electric AIR Compressor Features PC2016 Features Review Initial SET-UP PreparationLocation ElectricalPRE-START Checklist MaintenanceOperation ShutdownProbable Cause Remedy TroubleshootingProbable Cause Insufficient pressure at air tool or accessory Specifications Compressor Warranty Senco Compressor and Parts Warranty