Cobra Electronics CM/200/3, CM/200/1 manual To Remove OLD Cable from Machine

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RLL233

Issue 4 Aug 2007

The replacement is a complete factory produced assembly, and RD272 (230v) is illustrated below.

TO REMOVE OLD CABLE FROM MACHINE

The machine MUST be disconnected from any source of power supply before attempting to conduct any maintenance work. Failure to do so may result in personal injury.

Remove control unit by unfastening screws #73 and lifting the unit clear of the housing.

Remove the 9-pin connector block on the rear of the control unit.

Wires which are fastened into the block and not from the mains cable must not be released. Unfasten the terminal screws marked L & N and release the mains cable wires.

The mains supply cable is now only connected to the earth terminal, which is located in the housing cavity. Release the top nut of the assembly and extract the wire from under the saddle clamp. All wire connections are now released.

Using a 27mm spanner unfasten the mains cable gland, which screws directly into the housing. The whole cable assembly comprising of the sleeve, gland and cable will be released.

TO FIT A NEW CABLE

To fit a new cable, reverse the above procedure.

Now test the machine as described below:

Conduct an Earth Continuity Test. This is accomplished in the following manner:

A current of 25 amps having a no load voltage of 6V is passed between the earth contact of the plug (or mains supply earth conductor) and in turn to any accessible metallic part of the machine. With a standard 3-metre long mains supply cable affixed to the machine the resistance shall not exceed 0.3 ohms. If this figure is exceeded, a faulty earth connection has been made. It must be found and rectified.

Insulation Resistance Test

With the magnet switch in the ON position, apply a voltage of 1.5kv between the live connection on the mains plug and the frame of the machine for a duration of 7 seconds. The reading obtained should not fall below infinity. Should a fault be indicated it must be found and rectified.

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Contents Cobra Contents of the Manual Do not USE on D.C. Supply Read Before Using the Machine Safety ProceduresOperating Instructions Speed Selection Extension Cable SelectionCutters and Pilots RCL, RcvlCrwc SRC, Srcv SRA25Remedies for Hole Making Problems Clear cutter Wiring Diagram Exploded View of Complete Machine Parts list for CM/200/1 & CM/200/3 Component Exploded View of Gearbox and Motor Units Part list of motor & gearboxCobra Component Part No. Item Pipe Adaptor KIT RD2311 Wiring of Mains Plug BrownliveYellow REDCutting Speeds Typical cutting speeds RPM for various materialsCutter diameter and speed relationship High gear Low gear To Refit NEW Cable To Remove OLD Cable from Machine