Ryobi BS1001SV manual Operation

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OPERATION

WARNING:

Do not allow familiarity with tools to make you care- less. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:

Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

WARNING:

To avoid blade contact, adjust the blade guide assembly to just clear the workpiece. Failure to do so could result in serious personal injury.

APPLICATIONS

You may use this tool for the purposes listed below:

nScroll cutting and circle cutting of wood and wood com- position products

nRelief cutting of wood and wood composition products

BASIC OPERATION OF THE BAND SAW

A band saw is basically a “curve cutting” machine that can also be used for straight-line cutting operations like cross cutting, ripping, mitering, beveling, compound cutting, and resawing. It is not capable of making inside or non-through cuts.

This band saw is designed to cut wood and wood composi- tion products only.

Before starting a cut, watch the saw run. If you experience excessive vibration or unusual noise, stop immediately. Turn the saw off, remove the switch key, and unplug the saw. Do not restart until locating and correcting the problem.

CUTTING PROCEDURES

nHold the workpiece firmly against the saw table.

nUse gentle pressure and both hands when feeding the work into the blade. Do not force the work; allow the blade to cut.

nThe smallest diameter circle that can be cut is determined by blade width. A 1/4 in. (6 mm) wide blade will cut a minimum radius of 3/4 in. (19 mm); a 1/8 in. (3 mm) wide blade will cut a minimum radius of 1/4 in. (6 mm).

nKeep your hands away from the blade. Do not hand hold pieces so small your fingers will go under the blade guard.

nAvoid awkward operations and hand positions where a sudden slip could cause serious injury from contact with the blade. Never place hands in blade path.

nUse extra supports (tables, saw horses, blocks, etc.) when cutting large, small or awkward workpieces.

nNever use a person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic saw table.

nWhen cutting irregularly shaped workpieces, plan your work so it will not pinch the blade. For example, a piece of molding must lay flat on the saw table. Workpieces must not twist, rock or slip while being cut.

When backing up the workpiece, the blade may bind in the kerf (cut). This is usually caused by sawdust clogging the kerf or when the blade comes out of the guides. If this happens:

nWait until the saw has come to a full and complete stop.

nPlace the switch in the OFF ( O ) position then remove the switch key from the switch assembly. Store key in a safe place.

nUnplug the saw from the power source.

nWedge the kerf open with a flat screwdriver or wooden wedge.

nOpen front cover and turn the upper wheel by hand while backing up the workpiece.

RELIEF CUTS

Relief cuts are made when an intricate curve (too small a radius for the blade) is to be cut. Cut through a scrap section of the workpiece to curve in pattern line then carefully back the blade out. Several relief cuts should be made for intricate curves before following the pattern line as sections are cutoff of curve “relieving” blade pressure.

SCROLL CUTTING

For general type scroll cutting, follow the pattern lines by pushing and turning the workpiece at the same time. Do not try to turn the workpiece while engaged in the blade without pushing it – the workpiece could bind or twist the blade.

REMOVING JAMMED MATERIAL

Never remove jammed cutoff pieces until the blade has come to a full and complete stop.

nPlace the switch in the OFF ( O ) position, remove the switch key from the switch assembly.

nUnplug the saw from the power source before removing jammed material.

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Contents Save this Manual for Future Reference Operators ManualIntroduction Table of ContentsRead ALL Instructions General Safety RulesSpecific Safety Rules Symbol Name DESIGNATION/EXPLANATION SymbolsSymbol Signal Meaning ServiceFPM Glossary of TermsElectrical Speed and WiringExtension Cords Grounding InstructionsProduct Specifications FeaturesScale and Scale Indicator Bevel Adjustment KnobSwitch and Switch KEY Know Your Band SAWTools Needed Loose Parts ListPhillips Screwdriver RIP Fence SAW TableHEX NUT Small TOP Brace FrontHEX NUT Unpacking AssemblyAssembling LEG Stand HEX NUT TOP BraceTo Mount the SAW Table To Mount the Band SAW to the LEG StandHEX NUT Washer Holes SAW Base SAW Base LEG Stand Mounting BoltTo Square the SAW Table to the Blade To Install Dust BAGTo Track the Blade To Adjust Blade TensionSee Figures 13 Blade Tension Knob Spring To Lock BladeOperation Avoiding Injury Locking the SwitchBefore Leaving the SAW Tilting the TableTo Extend the SAW Table Using the Miter GaugeSee Figures 18 Extension ScaleUsing the RIP Fence AdjustmentsInstalling and Adjusting the Blade RIP FenceSee Figures 23 Adjusting Blade Guide AssemblyBlade Guide Lock KnobUnlock Lock See Figures 24Guide Support Shafts SET ScrewTo Adjust Miter Gauge Indicator To Adjust Blade Guide SupportGeneral Maintenance MaintenanceLubrication MOTOR/ELECTRICALDrive Belt BrushesBrush Motor Pulley Pulley Drive Belt Cover ScrewsProblem Cause Solution TroubleshootingPage Ryobi TECHNOLOGIES, INC Extension Cord Caution