Harbor Freight Tools 97503 Specifications, Unpacking, Initial Set Up Instructions, Assembly

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Specifications

Welding Current

30 ~ 120 amps

 

 

 

20% at 105 amps;

Duty Cycle

40% at 75 amps;

90% at 50 amps;

 

 

100% at 30 amps

Input Power

230 VAC, 21 amps

(Peak) at 60 Hz

 

Open Circuit Voltage

36 VDC

(max)

 

Thermal Overload

Automatic shutdown

and restart after cool

Protection with Light

down

 

 

0.023 to 0.030 inch

 

steel and stainless

Wire Size

steel; 0.030 to 0.035

 

inch flux core and

 

aluminum

Welding Capacity

22 gauge to 3/16”

Steel

 

Wire Spool Size

2 lb. Spool

Weight

62.2 lbs.

Unpacking

When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

List of contents

Description

Qty

Dual MIG Welder

1

Wheel

2

Axle

1

0.030” (0.8mm) Welding Tip

1

0.040 (1.0mm) Welding Tip

1

2 Pounds (0.030”) Flux Core Wire

1

Hand Held Shaded Face Shield

1

Brush Hammer

1

Welder Tip Close End Wrench

1

24” Strap For Gas Bottle

2

Initial Set Up

Instructions

Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

WARNING To prevent serious injury

from accidental operation:

Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool.

Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.

Assembly

1.Slide the Axle (29) through the holes at the rear of the unit.

2.Secure both Wheels (28) to the Axle with the Locking Rings (42).

3.Lift up the Side Panel B (1) to expose the wire spool and Wire Feed Mechanism (10). Pull back on the Feed Tensioner (CC) to free the Feed Tension Arm (DD) and lift it up. Remove Wire Feed Wheel Cover (AA) screws, pull out the cover, and pull out the Wire Feed Wheel (BB).

See photo page 10.

4.Note the two parallel grooves (one is wider) on the circumference of the Wire Feed Wheel (BB). On the sides

SKU 97503

For technical questions, please call 1-800-444-3353.

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Contents Distributed exclusively by Harbor Freight Tools For technical questions or replacement parts, please callContents General Safety Rules Work area safetySave This Manual Electrical safety Personal safetyPower tool use and care Service Specific Safety RulesFor technical questions, please call For technical questions, please call For technical questions, please call Initial Set Up Instructions SpecificationsList of contents AssemblyLoading and adjusting the wire tension FollowingSteps require SKU For technical questions, please call Work Piece and Work Area Set Up Tool Set UpOperating Instructions General Operating InstructionsFlux core wire, protective gas is not Set Switch Amps Duty VoltsRequired For technical questions, please call Wire Size Wire Size 030MildFluxSteel Gas 023Cleaning, Maintenance, Lubrication Maintenance ServicingNozzle Care Contact Tip CareReplacing the Welding Torch Liner Troubleshooting Wire feed motor runs but wire does not feed properlyWelder does not function when switched on Wire Feeds, but Shielding gas does not Flow Wire Feeds, but arc does not igniteParts List Parts list and assembly diagramRecord Product’s Serial Number Here Limited 1 Year / 90 day warranty