Harbor Freight Tools 97503 operating instructions Flux core wire, protective gas is not, Required

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The duty cycle defines the number of minutes, within a 10 minute period, during which a given Welder can safely produce a particular welding current. For example, this Welder, with a 20% duty cycle at 105 Amps (setting Max 2), must be allowed to rest for at least 8 minutes after two minutes of continuous weld at 105 Amps.

Failure to carefully observe duty cycle limitations can stress a Welder’s power generation system, contributing to premature Welder failure.

This Welder is equipped with an internal thermal protection system to help prevent damage to the unit. When the unit overheats; it automatically shuts down, then returns to service when it cools down.

Once the unit returns to service, follow a more conservative duty cycle routine to help prevent excess wear to the Welder.

1.

Always read and follow wire

 

 

 

 

manufacturer’s recommended

 

 

polarity. If using non-flux core wire,

 

 

secure the Argon/CO2 gas hose to

 

 

the rear of the MIG Welder. (If using

 

 

flux core wire, protective gas is not

 

 

required.)

 

 

 

 

 

2.

Attach the Ground Cable with Clamp

 

 

(14) as close as possible to the metal

 

 

object to be welded.

 

 

3.

Set the desired current (30~120

 

 

amps) for the type of metal being

 

 

welded with the Temperature

 

 

 

 

Controller. Thin metals use low

 

 

current and

heavy metals use high

 

 

current.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set Switch

 

Amps

Duty

 

Volts

 

 

 

 

 

 

Cycle

 

 

 

 

 

Min. / 1

 

30

100%

 

15.2

 

 

 

Min. / 2

 

50

90%

 

16.5

 

 

 

Max. / 1

 

75

40%

 

17.7

 

 

 

Max. / 2

 

105

20%

 

19.2

 

4.

Make sure the power switch is off,

 

 

then plug the MIG Welder Power

 

 

Cord into a dedicated, 230 VAC, 20

 

 

amp line with delayed action type

 

 

circuit breaker or fuses.

 

 

5.

While holding the Welding Torch

 

 

handle, with the electrode wire clear

 

 

of grounded objects, turn the Power

 

 

Switch ON.

 

 

 

 

 

6.

Momentarily press the Welding Torch

 

 

trigger switch to test the wire feed

 

 

speed. Adjust the speed by turning

 

 

the Wire Speed Knob.

 

 

7.

Hold the Arc Shaded Face Shield

 

 

over your eyes.

 

 

 

 

8.

Press (and hold) the Torch Trigger

 

 

Switch and stroke the area to be

SKU 97503

For technical questions, please call 1-800-444-3353.

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Contents Distributed exclusively by Harbor Freight Tools For technical questions or replacement parts, please callContents Work area safety General Safety RulesSave This Manual Personal safety Electrical safetyPower tool use and care Service Specific Safety RulesFor technical questions, please call For technical questions, please call For technical questions, please call Initial Set Up Instructions SpecificationsList of contents AssemblyFollowing Loading and adjusting the wire tensionSteps require SKU For technical questions, please call Work Piece and Work Area Set Up Tool Set UpOperating Instructions General Operating InstructionsSet Switch Amps Duty Volts Flux core wire, protective gas is notRequired For technical questions, please call Wire Size Wire Size 030MildFluxSteel Gas 023Cleaning, Maintenance, Lubrication Maintenance ServicingNozzle Care Contact Tip CareReplacing the Welding Torch Liner Wire feed motor runs but wire does not feed properly TroubleshootingWelder does not function when switched on Wire Feeds, but Shielding gas does not Flow Wire Feeds, but arc does not igniteParts List Parts list and assembly diagramRecord Product’s Serial Number Here Limited 1 Year / 90 day warranty