Hobart 125 EZ, H-9B manual Specifications, Duty Cycle And Overheating

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SECTION 3 − SPECIFICATIONS

3-1. Specifications

Rated Welding

Maximum

Maximum Open-

Amperes Input at

 

 

Weight

Overall

Rated Load Output

 

 

Circuit Voltage

KVA

KW

Output

Amperage

115 V, 60 Hz, Single-

W/ Gun

Dimensions

 

DC

 

 

 

 

 

 

Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Length: 16-7/8 in

90 A @ 19 Volts DC,

 

 

 

 

20

2.90

2.50

50 lb

(429 mm)

20% Duty Cycle

 

 

 

 

Width: 9-7/8 in

 

125

 

 

29

 

 

 

(22.7 kg)

63 A @ 21 Volts DC,

 

 

 

 

 

(251 mm)

 

 

 

 

15*

2.20*

1.77*

 

 

 

 

 

 

 

20% Duty Cycle*

 

 

 

 

 

 

 

 

Height: 12-1/8 in

 

 

 

 

 

 

 

 

 

(308 mm)

 

 

 

 

 

 

 

 

 

 

Wire Type

 

Flux Cored

 

 

Wire Feed Speed Range

 

 

 

 

 

 

 

 

 

 

 

.030 − .035 in

 

183 − 295 IPM (4.6 − 7.5 m/min) At No Load

And Dia

 

 

 

 

(0.8 − 0.9 mm)

 

112 − 236 IPM (2.8 − 6.0 m/min) Feeding Wire

 

 

 

 

 

 

 

 

 

 

* CSA Rating

3-2. Duty Cycle And Overheating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duty Cycle is percentage of 10 min-

 

 

 

 

 

 

 

 

 

 

utes that unit can weld at rated load

 

 

 

 

 

 

 

 

 

 

without overheating.

 

200

 

 

 

 

 

 

 

 

If unit overheats, thermostat(s)

 

 

 

 

 

 

 

 

 

opens, output stops, and cooling

 

 

 

 

 

 

 

 

 

 

 

135

 

 

 

 

 

 

 

 

fan runs. Wait fifteen minutes for

 

 

 

 

 

 

 

 

 

unit to cool. Reduce amperage or

 

100

 

 

 

 

 

 

 

 

duty cycle before welding.

Amperes

 

 

 

 

 

 

 

 

Y Exceeding duty cycle can

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

damage unit or gun and void

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

warranty.

40

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

10

2

4

6

8

10

 

40

60

100

 

1

20

 

 

 

 

Duty Cycle %

 

 

 

 

 

 

 

 

20% duty cycle at 90 amps

 

 

 

 

 

 

2 Minutes Welding

 

 

8 Minutes Resting

 

 

Overheating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

A or V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

OR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minutes

 

 

Reduce Duty Cycle

 

 

 

 

 

 

 

 

 

duty1 4/95 − 210 517-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OM-923 Page 9

Image 13
Contents Processes OM-923Description File Flux Cored FcawFrom Hobart to You Table of Contents Warranty Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − SpecificationsDuty Cycle And Overheating Volt-Ampere Curves Installing Work Clamp − InstallationProcess/Polarity Table PolarityInstalling 4 in 102 mm Wire Spool Installing Wire Spool And Adjusting Hub TensionDo not move or operate unit where it could tip Turn off welding power source Installing Contact Tip And NozzleInput Power Threading Welding WireControls − OperationOperating The Gun Routine Maintenance − Maintenance &TROUBLESHOOTINGOverload Protection Drive Motor ProtectionSlide replacement wire guide into Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Cleaning Gun Liner Replacing Gun Liner End of wire at spool13/16 in 21 mm Trouble Remedy Troubleshooting TableDoes not run Circuit Diagram − Electrical DiagramTypical Fcaw Process Connections − Wire Welding GuidelinesWire Size Amperage Range Typical Control SettingsThickness to Amperage a AmperageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadTroubleshooting Guide For Semiautomatic Welding Equipment Wire does not feedMain Assembly − Parts ListDia Part Description Quantity Pkg 225209 Wire Drive AssemblyPage Support ServiceAssistance Hobart Welding Products Contact your Distributor for