Hobart H-9B, 125 EZ manual Gun Movement During Welding, Poor Weld Bead Characteristics

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8-5. Gun Movement During Welding

NOTE

Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads works better.

1

2

3

1Stringer Bead − Steady Movement Along Seam

2Weave Bead − Side To Side Movement Along Seam

3Weave Patterns

Use weave patterns to cover a wide area in one pass of the electrode.

S-0054-A

8-6. Poor Weld Bead Characteristics

 

1

Large Spatter Deposits

1

2

Rough, Uneven Bead

3

Slight Crater During Welding

 

 

4

Bad Overlap

 

5

Poor Penetration

2

3

4

5

S-0053-A

8-7. Good Weld Bead Characteristics

 

 

 

1

Fine Spatter

 

 

 

2

Uniform Bead

 

 

1

3

Moderate Crater During

 

 

 

 

Welding

 

 

 

Weld a new bead or layer for each

 

 

 

1/8 in (3.2 mm) thickness in metals

 

 

 

being welded.

 

 

 

4

No Overlap

 

 

 

5

Good Penetration into Base

2

3

4

 

Metal

 

 

5

S-0052-B

OM-923 Page 30

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Contents Description OM-923Processes File Flux Cored FcawFrom Hobart to You Table of Contents Warranty Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications − SpecificationsDuty Cycle And Overheating Volt-Ampere Curves Process/Polarity Table − InstallationInstalling Work Clamp PolarityInstalling Wire Spool And Adjusting Hub Tension Installing 4 in 102 mm Wire SpoolDo not move or operate unit where it could tip Installing Contact Tip And Nozzle Turn off welding power sourceThreading Welding Wire Input Power− Operation ControlsOperating The Gun Overload Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Slide replacement wire guide intoReplacing Gun Contact Tip Cleaning Gun Liner End of wire at spool Replacing Gun Liner13/16 in 21 mm Trouble Remedy Troubleshooting TableDoes not run − Electrical Diagram Circuit Diagram− Wire Welding Guidelines Typical Fcaw Process ConnectionsThickness to Amperage a Typical Control SettingsWire Size Amperage Range AmperageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting Guide For Semiautomatic Welding Equipment Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Wire does not feed− Parts List Main AssemblyDia Part Description Quantity 225 PkgWire Drive Assembly 209Page Support ServiceAssistance Contact your Distributor for Hobart Welding Products