Hobart Welding Products HP-25 TORCH, 250ci Torch And Work Cable Connections, Torch Connections

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.A complete Parts List is available at www.HobartWelders.com

6-5. Torch And Work Cable Connections

 

Y Turn Off power source, and

 

 

disconnect input power.

 

If torch or work cable needs to be

 

removed or replaced, proceed as

 

follows:

8

1

Power Source

Remove wrapper from unit.

 

 

Torch Connections

 

Remove existing torch cable from

 

unit.

 

2

Strain Relief

 

3

Torch Cable

Insert strain relief on end of cable through front panel opening. Slide

5 7 9 6 41 strain relief nut onto torch cable, but do not tighten.

4 Air Line Connector

Install air line connector onto compressor fitting.

5 Plug PLG4/Receptacle RC4

Connect PLG4 to receptacle RC4 on circuit board PC1.

32

6 7

6Female And Male Friction Terminal RC1/ELECTRODE

Connect female friction terminal on end of black lead to RC1/ELECTRODE.

7Female And Male Friction Terminal RC2/TIP

Connect female friction terminal on end of red lead to RC2/TIP.

Tighten strain relief nut.

Tighten strain relief around cable.

 

Work Cable Connections

2

Remove existing work cable from

unit.

 

8 Strain Relief

5

. Be sure to allow some work

 

 

cable slack inside the unit.

 

Insert strain relief on end of cable

 

through front panel opening. Slide

 

strain relief nut onto work cable and

 

secure strain relief to front panel.

 

9 Work Lead Male Friction

 

Terminal

 

Connect work clamp lead to male

 

friction terminal labeled WORK on

 

circuit board PC1.

 

Reinstall wrapper.

Tools Needed:

5/16 in

Ref. 804 852-B / 804 887-A

OM-230 455 Page 24

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Contents OM-230 455C ProcessesDescription File Plasma CuttersFrom Hobart to You Table of Contents Page Symbol Usage Marks a special safety messagePlasma Arc Cutting Hazards Cutting can cause fire or explosionExploding Parts can injure Flying Sparks can cause injuryARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Signification des symboles LE Coupage présente un risque de feu ou d’explosionUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierRisque de blessure en cas LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Pieces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessuresLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OUPrincipales normes de sécurité Information sur les champs électromagnétiquesLE Coupage à L’ARC peut causer des interférence Consignes relatives aux stimulateurs cardiaquesI1max − DefinitionsI1eff − Installation Specifications For Power SourceSpecifications For Torch Duty Cycle And OverheatingTorch Dimensions And Weight Dimensions And WeightSelecting a Location Movement, Location And AirflowElectrical Service Guide For 120 VAC Connecting Work ClampExtension Cord Data Connecting Input Power Generator Or Inverter RequirementsCheck input voltage available at site Grounded Receptacle Plug From UnitCable Management Strap Electrode WrenchControls − OperationRecommended Cutting Speed For Material Thickness Plasma Cutting System Practices Maintain approximately a 90 angle toWhen trigger is pressed Sequence Of Cutting OperationPilot arc starts immediately Example Of Cutting OperationExample Of Cutting Using Stand-off Guide Sequence Of Cutting Using Stand-off GuideSplit section to bottom 16 in 1.6 mm Sequence Of Piercing Operation − Maintenance & Troubleshooting Routine MaintenanceTrouble Lights And Checking Shield Cup Shutdown System Checking Torch Shield Cup Shutdown SystemChecking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsElectrode Wrench Compressor Filter Cleaning And Replacement Disconnect input powerTorch Connections Torch And Work Cable ConnectionsWork Cable Connections Only by authorized Service Station Troubleshooting Power SourceCheck Control board PC1 Troubleshooting Torch − Electrical Diagram Circuit DiagramRecommended Spare Parts − Parts ListRecommended Spare Parts Material Thickness Gauge Page Support ServiceAssistance Contact your Distributor for Hobart Welding Products

250ci, HP-25 TORCH specifications

The Hobart Welding Products HP-25 Torch is a robust and versatile tool designed to meet the needs of both professional welders and hobbyists alike. With a powerful 250 cubic inch (ci) capacity, this torch offers impressive performance that accommodates various welding applications, making it a reliable choice for both heavy-duty and light-duty tasks.

One of the main features of the HP-25 is its ergonomic design, which enhances user comfort during prolonged use. The torch is lightweight, reducing operator fatigue, while the grip is designed for easy handling, allowing for greater control and precision in welding. The HP-25 is equipped with a durable, high-quality brass construction that provides excellent resistance to corrosion and wear, ensuring longevity and reliability even in demanding environments.

Technologically, the HP-25 Torch features an advanced cooling system that prevents overheating, allowing for extended use without the risk of damage. This feature is particularly beneficial for welders working on large projects that require continuous operation. Additionally, the torch includes a smooth trigger mechanism for effortless operation, reducing the chances of hand strain and improving overall productivity.

The HP-25 is compatible with a range of fuel gases, including propane, acetylene, and natural gas, making it suitable for various welding processes, from cutting to brazing. This versatility adds to its appeal, as users can adapt the torch to fit specific project requirements without needing multiple tools.

Another notable characteristic of the HP-25 is its adjustable flame control valve, which allows operators to customize their welding flame according to the material being welded and the desired outcome. Whether working on thin metals or thicker materials, the precision of the flame control ensures optimal fusion and minimal distortion.

In summary, the Hobart Welding Products HP-25 Torch is a powerful and flexible welding tool that combines user-friendly design with reliable performance. Its durable construction, advanced cooling system, and compatibility with different fuel gases make it an excellent option for anyone involved in welding tasks, offering the efficiency and effectiveness required in modern metalworking projects. Whether for professional use or personal hobbies, the HP-25 stands out as a significant asset in any welder's toolkit.
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