Hobart Welding Products 150 STI manual Specifications and Installation, Duty Cycle And Overheating

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SECTION 4 − SPECIFICATIONS AND INSTALLATION

4-1. Specifications

Input Power

 

 

Welding

Max

Amperes In-

KVA @

 

 

 

Rated Welding

 

put At Rated

 

 

 

Single-Phase

 

KW

Dimensions

Weight

Output

 

Amperage

OCV

Load Output,

Duty

AC

 

Range

DC

50/60Hz,

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

Single-Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

70A @ 22.8 Volts DC,

 

 

 

17.4

2.0

1.9

 

 

 

100% Duty Cycle

 

 

90V

 

 

 

 

 

 

 

 

 

 

115 Volts Stick

 

 

20 − 100A

 

 

 

 

 

 

 

*12-16

 

 

 

 

 

100A @ 24.0 Volts DC,

 

26.4

3.0

3.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100A @ 14.0 Volts DC,

 

 

 

18.4

2.1

2.1

 

 

 

100% Duty Cycle

 

 

90V

 

 

 

 

 

 

 

 

 

 

115 Volts TIG

 

 

5 − 150A

 

 

 

 

 

 

 

*12-16

 

 

 

 

 

150A @ 16.0 Volts DC,

 

28.0

3.4

3.1

H: 9 in (229 mm)

 

 

 

 

 

 

 

 

 

13.7 lb

 

30% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

W: 5.5 in (140 mm)

(6.2 kg)

 

100A @ 24 Volts DC,

 

 

 

 

 

 

 

 

 

 

13.1

3.0

2.8

L: 13.25 in (337 mm)

 

 

100% Duty Cycle

 

 

90V

 

 

 

 

 

 

 

 

 

230 Volts Stick

 

 

20 − 150A

 

 

 

 

 

 

 

*12-16

 

 

 

 

 

150A @ 26.0 Volts DC,

 

21.6

4.9

4.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100A @ 14.0 Volts DC,

 

 

 

8.3

2.0

1.9

 

 

 

100% Duty Cycle

 

 

90V

 

 

 

 

 

 

 

 

 

 

230 Volts TIG

 

 

5 − 150A

 

 

 

 

 

 

 

*12-16

 

 

 

 

 

150A @ 16.0 Volts DC,

 

14.2

3.2

3.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Sense Voltage For Stick And TIG Lift Arct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4-2. Duty Cycle And Overheating

 

 

250

 

 

Amperes

200

 

 

 

150

Stick (230V)

 

 

TIG (115 &230V)

 

 

 

 

Output

100

 

 

50

Stick (115V)

 

 

 

0

 

10

% Duty Cycle

 

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, output stops, the Overtemperature Light comes On, and the cooling fan runs. Wait fif- teen minutes for unit to cool. Re- duce amperage or duty cycle be- fore starting to weld again.

YExceeding duty cycle can damage unit and void warranty.

100

208 608-C

4-3. Volt-Ampere Curves

100

 

Volt-ampere curves show minimum and maximum voltage and amperage output capabilities

 

of welding power source. Curves of other settings fall between curves shown.

115 VAC Input

100

230 VAC Input

 

 

80

Volts

60

40

 

20

0 0

 

 

TIG/Stick Max

 

TIG Min

 

 

Stick Min

 

50

100

150

 

Amperes

80

60 Volts 40

20

0

200 0

TIG/Stick Max

 

TIG Min

 

 

 

Stick Min

 

 

50

100

150

200

 

Amperes

 

208 604-B

 

 

 

OM-951 Page 10

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Contents Arc Welding Power Source OM-951218 324C 2006−03Stick Smaw Welding TIG Gtaw Welding Table of Contents Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Signification des symboles − Consignes DE Sécurité − À Lire Avant UtilisationLES Décharges Électriques peuvent être mortelles LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut causer un incen- die ou une explosion LES Particules Projetées peu- vent blesser les yeuxLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesRexdale, Rexdale Ontario Canada M9W 1R3 téléphone Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions − Definitions− Specifications and Installation SpecificationsDuty Cycle And Overheating Volt-Ampere CurvesDo not move or operate unit where it could tip Single Phase ACSelecting Extension Cord Use Shortest Cord Possible Airflow Distance Requirements− Operation Remote 6 Receptacle InformationFront Panel Controls Socket− Maintenance and Troubleshooting Routine MaintenanceProcess Selection Lift-ArcTroubleshooting Trouble Remedy− Electrical Diagram Circuit Diagram For Welding Power Source− Parts List Parts ViewDia Part Description Quantity Mkgs 208 Start Your Professional Welding Career Now Start Your Professional Welding Career Now Start Your Professional Welding Career Now Service SupportAssistance Contact your Distributor for Hobart Welding Products