Hobart Welding Products OM-925 217 694A manual Threading Welding Wire

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4-10. Threading Welding Wire

4

1 Wire Spool

2 Welding Wire

3 Inlet Wire Guide

4 Pressure Adjustment Knob

5 Drive Roll

6 Gun Conduit Cable

Lay gun cable out straight.

6

Tools Needed:

1

2

3

5

.Hold wire tightly to keep it

from unraveling.

4 in (102 mm)

6 in (150 mm)

Open pressure assembly. Make sure feed roll is set to correct groove to match wire size (see Section 6-4).

Tighten

1

2

3

4

Be sure that wire is positioned

in proper feed roll groove. Close and tighten pressure assembly, and let go of wire.

Pull and hold wire; cut off end.

.Use pressure indicator scale to set a desired drive roll pressure.

Pressure

Indicator

Scale

Remove gun nozzle and contact tip.

Push wire thru guides into gun;

continue to hold wire.

INPUT

POWER

Turn power on. Be sure that Voltage range switch is set to range 1, 2, 3, or 4 to feed wire. Rotate knob until it “clicks” into detent. Wire will not feed if range switch is set between ranges or if set in the “PURGE” position.

Tighten

Press gun trigger until wire comes out of gun.

Be sure that tip matches wire diameter. Reinstall contact tip and nozzle.

 

1

 

2

 

3

WOOD

4

Feed wire to check drive roll pressure. Tighten knob enough to prevent slipping.

Cut off wire. Close door.

Ref. 803 714-A

OM-925 Page 18

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Contents Processes OM-925Description From Hobart to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers Identifie un message de sécurité particulier − Consignes DE Sécurité − À Lire Avant UtilisationLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Faire Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser LES Pièces Mobiles peuvent cau- ser des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications − SpecificationsVAC Model Output Duty Cycle % Duty Cycle And OverheatingAmperes VAC Model Output AmperesVolt-Ampere Curves Voltage− Installation Installing Welding Gun Installing Work ClampProcess/Polarity Table Changing PolarityInstalling Gas Supply Is required Do not move or operate unit where it could tip = GND/PEElectrical Service Guide For 230 VAC Model Installing Wire Spool And Adjusting Hub TensionThreading Welding Wire Hold wire tightly to keep it From unraveling− Operation ControlsWeld Parameter Chart For 115 VAC Model Steel20 ga 18 ga 16 ga 11 ga InchWeld Parameter Chart For 230 VAC Model Wire Welding Package 18 ga 16 ga 11 ga 048 060 InchDisconnect power before maintaining − Maintenance &TROUBLESHOOTINGRoutine Maintenance Overload Protection Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Troubleshooting Table Trouble Remedy− Electrical Diagram Circuit Diagram For 115 VAC ModelCircuit Diagram For 230 VAC Model − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsThickness to Amperage a Typical MIG Process Control SettingsWire Size Amperage Range Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Waviness Of Bead Troubleshooting − DistortionCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentApplication Welding arc not stable Wire slipping in drive rolls Return To Table Of Contents − Parts List Main AssemblyDia Part H-10 Gun Options Optional Drive Rolls195 Page Service SupportContact your Distributor for Hobart Welding Products