3-2. Weld Parameters
|
|
|
|
|
|
| Material Thickness |
|
|
|
| |||
Wire Type, | Wire | Operator |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
Shielding Gas, | Diameter | 3/8 in | 1/4 in | 3/16 in | 1/8 in |
|
|
|
|
|
|
|
| |
Controls |
|
|
|
|
|
|
|
| ||||||
And Flow Rate | (inch) | (9.5 | (6.4 | (4.8 | (3.2 |
| 12 ga | 14 ga |
| 16 ga | 18 ga | 20 ga | 22 ga | |
|
|
| ||||||||||||
|
|
| mm) | mm) | mm) | mm) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Voltage Tap | – – | 6 | 5 | 4 |
| 3 | 3 |
| 2 | 2 | 1 | 1 |
| .023 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Wire Speed | – – | 100 | 80 | 65 |
| 55 | 45 |
| 35 | 25 | 15 | 5 | |
|
|
|
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
.030 | Voltage Tap | 6 | 5 | 4 | 3 |
| 3 | 2 |
| 2 | 1 | 1 | – – | |
CO2 |
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| ||
20 cfh+ |
| Wire Speed | 80 | 70 | 60 | 55 |
| 45 | 35 |
| 25 | 15 | 5 | – – |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Voltage Tap | 6 | 5 | 4 | 3 |
| 3 | 2 |
| 2 | 2 | – – | – – |
| .035 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Wire Speed | 70 | 60 | 50 | 45 |
| 40 | 30 |
| 20 | 10 | – – | – – | |
|
|
|
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Voltage Tap | – – | 5 | 4 | 3 |
| 3 | 2 |
| 2 | 1 | 1 | 1 |
| .023 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Wire Speed | – – | 90 | 80 | 70 |
| 60 | 50 |
| 40 | 35 | 25 | 12 | |
|
|
|
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
| Voltage Tap | 6 | 5 | 4 | 3 |
| 3 | 2 |
| 2 | 1 | 1 | 1 | |
75% Argon |
|
|
| |||||||||||
.030 |
|
|
|
|
|
|
|
|
|
|
|
|
| |
25% CO2 | Wire Speed | 85 | 75 | 65 | 55 |
| 50 | 45 |
| 35 | 20 | 5 | 0 | |
|
|
| ||||||||||||
20 cfh+ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Voltage Tap | 6 | 5 | 4 | 3 |
| 3 | 2 |
| 2 | 1 | 1 | – – |
| .035 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Wire Speed | 80 | 70 | 60 | 45 |
| 40 | 30 |
| 20 | 10 | 0 | – – | |
|
|
|
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Voltage Tap | 6 | 5 | 5 | 4 |
| 4 | 3 |
| 2 | 1 | – – | – – |
| .030 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Wire Speed | 80 | 70 | 65 | 55 |
| 50 | 30 |
| 20 | 10 | – – | – – | |
|
|
| ||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
Flux Core |
| Voltage Tap | 6 | 5 | 4 | 3 |
| 3 | 2 |
| 1 | – – | – – | – – |
|
|
|
| |||||||||||
| .035 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Wire Speed | 60 | 50 | 40 | 30 |
| 25 | 20 |
| 10 | – – | – – | – – | |
|
|
|
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Voltage Tap | 5 | 4 | 4 | 4 |
| 3 | 3 |
| 3 | 2 | 2 | 2 |
| .023 |
|
|
|
|
|
|
|
|
|
|
|
|
|
ER 308 | Wire Speed | 95 | 85 | 80 | 60 |
| 50 | 50 |
| 50 | 30 | 20 | 20 | |
|
|
| ||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
Stainless Steel |
| Voltage Tap | 5 | 5 | 4 | 3 |
| 3 | 2 |
| 2 | 2 | 1 | – – |
90% HE / |
|
|
| |||||||||||
.030 |
|
|
|
|
|
|
|
|
|
|
|
|
| |
7.5% Argon / | Wire Speed | 70 | 70 | 70 | 50 |
| 45 | 50 |
| 45 | 40 | 0 | – – | |
|
|
| ||||||||||||
2.5% CO2 |
|
|
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
20 cfh+ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| Voltage Tap | 6 | 5 | 5 | 4 |
| 3 | 2 |
| 2 | 2 | – – | – – | |
|
|
|
| |||||||||||
| .035 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Wire Speed | 65 | 40 | 40 | 30 |
| 30 | 25 |
| 20 | 10 | – – | – – | |
|
|
|
| |||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
*Do not change Voltage switch position while welding. Wire Speed is a starting value only, and can be adjusted while welding. Weld conditions also depend on other variables such as stickout, travel speed, weld angle, cleanliness of metal, etc.