Hobart Welding Products 1800 Maintenance and Troubleshooting, Routine Maintenance, Months

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SECTION 4 – MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

Y Disconnect power before maintaining.

3 Months

Replace unreadable labels.

Repair or replace cracked weld cable.

Clean and tighten weld terminals.

6 Months

Blow out or vacuum inside. During heavy service, clean monthly.

OR

Remove drive roll and apply light coat of oil or grease to drive motor shaft.

4-2. Circuit Breakers

2

1

Y Turn Off unit.

1 Circuit Breaker CB1

CB1 protects main circuit board PC1 if drive motor shorts or fails. If CB1 opens, wire feeding stops. Check for gun liner blockage or kinks, and check for jammed wire, or binding drive rolls.

2 Circuit Breaker CB2

CB2 protects the trigger circuit from overload. If CB2 opens, weld output stops. Check gun switch, and trigger leads.

Correct problem. Press button to reset circuit breaker. Close door.

Ref. 802 472

OM-929 Page 18

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Contents Processes OM-929Description From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Introduction SpecificationsExceeding duty cycle can damage unit and void warranty Duty Cycle And OverheatingInstalling Welding Gun Volt-Ampere CurvesSetting Gun Polarity For Wire Type GUN Polarity Changeover ConnectionsInstalling Gas Supply Installing Wire Spool And Adjusting Hub TensionInput Voltage Electrical Service GuideChanging Input Voltage From 230 Volts To 200 Volts Min Grounding Conductor Size In AWG/KcmilSelecting a Location And Connecting Input Power = GND/PEThreading Welding Wire Hold wire tightly to keep it from unravelingOperation ControlsWeld Parameters 12 ga 14 ga 16 ga 18 ga 20 ga 22 gaCircuit Breakers Maintenance and TroubleshootingRoutine Maintenance MonthsDisconnect gun first Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Remove handle locking nut Slide handleReplacing Gun Contact Tip Changing Drive Roll And Wire Inlet GuideWelding Troubleshooting Table Welding Trouble RemedyWire Drive/Gun Troubleshooting Table Wire Drive/Gun Trouble RemedyElectrical Diagram Circuit Diagram For Welding Power SourceParts List Main AssemblySR1 Center Baffle w/Components Center Baffle w/Components -1 Item M-15 Gun 169Page Page Service SupportContact your Distributor for Hobart Welding Products