Chicago Electric MIG 170 owner manual Duty Cycle Duration of Use, Torch Concrete slab

Page 17

Duty Cycle (Duration of Use)

Avoid damage to the Welder by not welding for more than the prescribed duty cycle time. The Duty Cycle defines the number of minutes, within a 10 minute period, during which a given welder can produce a particular welding current without overheating. For example, this Welder with a 20% duty cycle at rated output (110A) must be allowed to rest for at least 8 minutes after every 2 minutes of continuous welding.

Failure to carefully observe any duty cycle limitations can easily over-stress a welder’s power generation system contributing to premature welder failure.

This welder has an internal thermal protection system to help prevent this sort of over-stress. When the unit overheats, it automatically shuts down and the Overload Indicator lights, then the welder automatically returns to service after cooling off. Rest the Torch on an electrically non-conductive, heat‑proof surface, such as a concrete slab, well clear of the ground clamp while allowing the welder to cool with the Power Switch on, so that the internal Fan will help cool the welder. When the welder can be used again, use shorter welding periods and longer rest periods to prevent needless wear.

Note: The following charts are only intended to show general guidelines for different wire sizes and for different thicknesses of material. The settings should only be used at the beginning of a weld and must be adjusted after stopping and carefully inspecting the weld. Proper welding takes experience.

20% Rated Duty Cycle

at 110A output

2 minutes welding

followed by

at least 8 minutes

of rest

I

O

MIG 170

WIRE FEED WELDER

ITEM 68885

Torch

concrete slab

(or other heat-proof,

non-conductive

surface)

SAFETY

SETUP

BASIC WELDING

WELDING TIPS

MAINTENANCE

SKU 68885

For technical questions, please call 1-800-444-3353.

Page 17

Image 17
Contents Save this Manual Email our technical support at tech@harborfreight.comGeneral Safety Table of ContentsArc Ray Safety Fume and Gas SafetySafety Setup Basic Welding Welding Tips MaintenanceFire Safety Electrical SafetySafety Setup Welding Welding Tips MaintenanceGas Shielded Welding Cylinder safety MaintenanceWelding Maintenance Welder use and careSetup Basic Welding Replacement CordsExtension Cords GroundingSpecifications Basic Welding Welding Tips MaintenanceSymbology Tips Maintenance Face Shield AssemblySetup Plug AttachmentWire Spool Installation Dcep Setup BasicDcen Feed Roller Instructions Tensioner Arm8mm = .030 & 0.6mm = Feed Roller Knob 030/.035 groove and stamp Groove and stampHold Wire welding Securely SafetyWelding Wire Setup Basic Welding Welding TipsTurn the Welder OFF Incrementally Increase tension Until wire bendsTo Prevent Serious Injury Safety Setup Basic Welding Welding Tips MaintenanceBasic Welding Control Panel Layout WireDial CordTorch Concrete slab Duty Cycle Duration of UseMIG Weld Settings Flux Weld SettingsMIN MAX MINWhile Welding Setting Up The WeldDo not Switch the Current Hold Torch Clear From AsphyxiationStringer bead Basic Welding TechniqueUp to 2 minutes Welding at rated output MIG onlyClose shielding gas tank valve completely Welding Tips Cleaning the WeldStrike Test Workpiece Heat Control / Weld Penetration Example Weld DiagramsWeld Diagnosis To CorrectPenetration Workpiece Heat Control Weld ProblemsBend at Joint Coat of Slag Over WeldExcessive Spatter PorosityCrooked/Wavy Bead Burn-ThroughMaintenance Nozzle and Contact Tip Inspection and CleaningFire and Burns Compressed air, blow out all dust from the interiorWire creates a bird’s nest during operation Wire feed motor runs but wire does not feed properlyTroubleshooting Welding arc not stablePower switch does not light when switched on TroubleshootingWire Feeds, but arc does not ignite Safety Setup Basic Welding Welding TipsParts List Wiring DiagramParts List and Diagrams Record Serial Number Here3 4 5 6 7 8 9 10 11 12 13 Assembly DiagramWelding Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 800 Limited 90 Day Warranty

MIG 170 specifications

The Chicago Electric MIG 170 is a versatile and powerful welding machine designed for both amateur and professional welders. This compact welder is particularly suited for those who frequently work on metal fabrication projects, automotive repairs, and home improvement tasks. With its impressive performance capabilities and a range of user-friendly features, the Chicago Electric MIG 170 has become a popular choice among welding enthusiasts.

One of the standout features of the Chicago Electric MIG 170 is its robust welding output. It operates on standard 220-volt power, allowing it to deliver a consistent output that ranges from 30 to 170 amps. This wide range provides users with the capability to weld various materials, including mild steel, stainless steel, and aluminum. Additionally, it is capable of welding materials up to 5/16 inches thick, making it a reliable choice for heavy-duty applications.

The MIG 170 utilizes a gasless flux-cored wire welding process, which makes it suitable for outdoor use without the necessity of shielding gas. This feature eliminates the need for additional gas tanks, making the welding experience simpler and more cost-effective. Users can also switch to MIG welding with a gas setup if desired, allowing for greater versatility in their projects.

Moreover, this welder is equipped with an adjustable wire feed speed control, permitting users to customize their welding settings for different thicknesses of material. The easy-to-read control panel enhances usability, giving welders the ability to quickly adapt to changing conditions and requirements. A built-in thermal overload protection system further ensures that the machine operates safely, preventing damage due to overheating during extended use.

The portability of the Chicago Electric MIG 170 is another key advantage. Weighing in at approximately 60 pounds, it can easily be transported to job sites or moved around a workshop. Its compact design does not compromise on performance, making it a great addition to any workspace.

Overall, the Chicago Electric MIG 170 is an excellent welding machine that blends power, efficiency, and ease of use. Its combination of features makes it suitable for beginners and seasoned welders alike, solidifying its reputation as a go-to option in the welding community. Whether for hobbyist projects or more serious applications, the MIG 170 remains a reliable and effective choice for various welding needs.