Chicago Electric 94739 operating instructions For technical questions, please call

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6.Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors. Do not use this product in a damp or wet location.

7.Prevent eye injury and burns. Wearing and using ANSI-approved personal safety clothing and safety devices reduce the risk for injury.

Wear ANSI approved safety impact eye goggles with a welding helmet with protective lens.

Leather leggings, fire resistant shoes or boots should be worn when using this product. Do not wear pants with cuffs, shirts with open pockets, or any clothing that can catch and hold molten metal or sparks.

Keep clothing free of grease, oil, solvents, or any flammable substances. Wear dry, insulating gloves and protective clothing.

Wear an approved head covering to protect the head and neck. Use aprons, cape, sleeves, shoulder covers, and bibs designed and approved for welding and cutting procedures.

When welding/cutting overhead or in confined spaces, wear flame resistant ear plugs or ear muffs to keep sparks out of ears.

8.Prevent accidental fires. Remove any combustible material from the work area.

When possible, move the work to a location well away from combustible materials. If relocation is not possible, protect the combustibles with a cover made of fire resistant material.

Remove or make safe all combustible materials for a radius of 35 feet (10 meters) around the work area. Use a fire resistant material to cover or block all open doorways, windows, cracks, and other openings.

Enclose the work area with portable fire resistant screens. Protect combustible walls, ceilings, floors, etc., from sparks and heat with fire resistant covers.

If working on a metal wall, ceiling, etc., prevent ignition of combustibles on the other side by moving the combustibles to a safe location. If relocation of combustibles is not possible, designate someone to serve as a fire watch, equipped with a fire extinguisher, during the cutting process and for at least one half hour after the cutting is completed.

Do not weld or cut on materials having a combustible coating or combustible internal structure, as in walls or ceilings, without an approved method for eliminating the hazard.

Do not dispose of hot slag in containers holding combustible materials. Keep a fire extinguisher nearby and know how to use it.

• After spot welding, make a thorough examination for evidence of fire. Be aware that easily visible smoke or flame may not be present for some time after the fire has started. Do not weld or cut in atmospheres containing dangerously reactive or flammable gases, vapors, liquids, and dust. Provide adequate ventilation in work areas to prevent accumulation of flammable gases, vapors, and dust. Do not apply heat to a container that has held an unknown substance or a combustible material whose contents, when heated, can produce flammable or explosive vapors. Clean and purge con- tainers before applying heat. Vent closed containers, including castings, before preheating, welding, or cutting.

9.Avoid overexposure to fumes and gases. Always keep your head out of the fumes. Do not breathe the fumes. Use enough ventilation or exhaust, or both, to keep fumes and gases from your breathing zone and general area.

SKU 94739

For technical questions, please call 1-800-444-3353

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Contents Auto Body Stud Welding Kit 94739 General Safety Warnings and Precautions SpecificationsWork Area Safety Electrical SafetyTool Use and Care Personal SafetySpecific Safety Rules ServiceFor technical questions, please call For technical questions, please call Grounding Grounded Tools Tools with Three Prong Plugs Symbology Unpacking AssemblyDuty Cycle Installing the Welding TipControl Panel Preparing to use the welder Spot Welding Washers using the Magnetic Washer TipAbout Spot Welding Using the Extractor HookUsing the Shrinking Electrode Using the Carbon ElectrodesMaintenance and Troubleshooting Problem Possible Cause Possible Solution Main Wire Connection Circuit Diagram Welder AccessoriesPart Description Parts ListAssembly Photo Please Read the Following Carefully Limited 1 Year / 90 day warranty