Diamond CC1800 manual Appendix D, Troubleshooting

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Appendix D

Troubleshooting

Table 9: CC1800XL Troubleshooting

 

Symptom

Problem

Solution

 

 

 

 

1.

Saw will not raise.

Index plunger in?

Pull index plunger out to move

handwheel.

 

 

 

 

 

 

 

2.

Saw will not lower.

Index plunger in?

Pull index plunger out to move

handwheel.

 

 

 

 

 

 

 

 

 

Excessive force applied while

Reduce forward speed.

 

 

sawing?

3.

Blade does not cut straight.

 

 

 

Wrong blade for application?

Contact dealer/manufacturer of blade.

 

 

 

 

 

 

 

 

Loose belts causing slippage?

Check belt tension regularly.

 

 

 

 

 

 

Sheaves misaligned?

Use straightedge to check blade shaft

 

 

sheave alignment.

 

 

 

 

 

 

 

4.

Short belt life.

Worn sheave grooves?

Check for groove wear and replace as

necessary.

 

 

 

 

 

 

 

Mismatched belt set?

Replace with new set of matched belts.

 

 

DO NOT mix old and new belts.

 

 

 

 

 

 

 

 

 

Overheating of belts?

Check belt tension.

 

 

 

5. Engine/motor does not start.

Emergency stop button down?

Pull out emergency stop button.

 

(Refer to the engine/motor manual

 

and manufacturer for additional

 

 

 

 

 

 

engine/motor troubleshooting

Master disconnect off?

Turn on master disconnect.

 

information.)

 

 

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Contents Operator’s Manual ‘Whatever It Takes’Page Table of Contents References Safety Precautions Safety AlertsProposition Spark Arrester RequirementGeneral Safety Battery and Electrical SafetyBlade Safety Blade Guard SafetyFuel Safety Engine/Motor SafetyCutting Safety Hydraulic SafetyBelt Safety Transporting SafetyLifting Safety Page Introducing the CC1800XL ComponentsControls Controls Shown AboveDimensions Dimensions for saw with optional water tank not shownSpecifications CC1800XL SpecificationsAdjusting the Handlebars Adjusting the Front PointerOperating the CC1800XL HandlebarsBattery Gas Model Diamond BladesInstalling the Blade WrenchInstalling the Blade Guard Blade GuardRemoving the Blade Flange Guard Water SystemHandwheel Speed Control LeverTransmission Lever Fuel System Gas Model Engine/MotorTasks Prior to Starting the Engine/Motor Starting the Engine/MotorStopping the Engine/Motor Concrete Cutting Helpful Hints Prior to CuttingTasks Prior to Cutting Continuing a Partial-CutWeight Bars BrakeMaintenance Overview Maintaining the CC1800XLPart Lubrication Inner Blade Flange WheelsBattery Type Servicing the BatteryElectrical System Disconnecting the Hydraulic Ball Valve Connecting the Hydraulic Ball ValveAdjusting the Speed Control Lever Hydraulic Ball Valve Hydraulic ModelAdjusting the Drive Wheels Adjusting the Rear Drive ChainTransmission BeltsTensioning the Blade Drive Belts Replacing the Blade Drive BeltsReplacing the Transmission V-Belt Cleaning the Engine/Motor Fuel Filter GX620 HondaStoring Replacing the Fuel FilterDisposal References Appendix aSerial Tags Daily Maintenance Task Chart Appendix BBelt Tension Settings Appendix CTroubleshooting Appendix DAppendix E Diamond Products Limited