Carrier 25HCS Outdoor Unit Connected To Factory Approved Indoor Unit, Accessory Usage

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Table 1 – Accessory Usage

 

REQUIRED FOR LOW--- AMBIENT

REQUIRED FOR

REQUIRED FOR

Accessory

COOLING APPLICATIONS

LONG LINE APPLICATIONS*

SEA COAST APPLICATIONS

 

(Below 55°F / 12.8°C)

(Over 80 ft. / 24.38 m)

(Within 2 miles / 3.22 km)

 

 

 

 

Accumulator

Standard

Standard

Standard

Ball Bearing Fan Motor

Yes{

No

No

Compressor Start Assist Capacitor and

Yes

Yes

No

Relay

 

 

 

 

 

 

 

Crankcase Heater

Yes

Yes

No

Evaporator Freeze Thermostat

Yes

No

No

Hard Shutoff TXV

Yes

Yes

Yes

Isolation Relay

Yes

No

No

Liquid Line Solenoid Valve

No

See Long--- Line Application Guideline

No

Motor MasterControl or

Yes

No

No

Low Ambient Pressure Switch

 

 

 

 

 

 

 

Support Feet

Recommended

No

Recommended

*For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 20 ft. (6.09 m) vertical differential, refer to Residential Split---System Longline Application Guideline.

{Additional requirement for Low---Ambient Controller (full modulation feature) MotorMasterr Control.

Outdoor Unit Connected To Factory Approved Indoor Unit

Outdoor unit contains correct system refrigerant charge for operation with approved ARI rated indoor unit when connected by

15ft (4.57 m) of field-supplied or factory-accessory tubing, and factory supplied filter drier. Check refrigerant charge for maximum efficiency.

Refrigerant Tubing and Sweat Connections

Connect vapor tube to fitting on outdoor unit vapor service valves (see Table 2). Connect liquid tubing to adapter tube on liquid service valve. Use refrigerant grade tubing.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

Service valves must be wrapped in a heat-sinking material such as a wet cloth while brazing.

Remove plastic retainer holding outdoor piston in liquid service valve, leaving the piston and piston retainer inside the valve. Connect sweat/flare adapter provided, to valve. (See Fig. 4.) Connect refrigerant tubing to fittings on outdoor unit vapor and liquid service valves. Service valves are closed from factory and ready for brazing. After wrapping service valve with a wet cloth, tubing set can be brazed to service valve using either silver bearing or non-silver bearing brazing material. Do not use soft solder (materials which melt below 800°F/427°C). Consult local code requirements. Refrigerant tubing and indoor coil are now ready for leak testing. This check should include all field and factory joints.

PISTON BODY

PISTON

PISTON

RETAINER

SWEAT/FLARE ADAPTER

A05226

Fig. 4 - Liquid Service Valve

Table 2 – Refrigerant Connections and Recommended Liquid

and Vapor Tube Diameters (In.)

 

 

 

RATED VAPOR

 

LIQUID

up to 80 ft. (24.38 m)*

UNIT SIZE

 

 

 

 

 

Connection

Tube

Connection

Tube

 

Diameter

Diameter

Diameter

Diameter

 

 

 

 

 

018, 024

3/8

3/8

5/8

5/8

030, 036

3/8

3/8

3/4

3/4

042, 048

3/8

3/8

7/8

7/8

060

3/8

3/8

7/8

1-1/8

Notes:

1.Tube diameters are for total equivalent lengths up to 80 ft. (24.38 m)

2.Do not apply capillary tube or fixed orifice indoor coils to these units.

*For Tubing Set lengths between 80 and 200 ft. (24.38 and 60.96 m) horizontal or 20 ft. (6.10 m) vertical differential (250 ft./ 76.2 m)Total Equivalent Length), refer to the Longline Guideline--- Air Conditioners and Heat Pumps using R--- 22 Refrigerant.

Install Liquid Line Filter Drier Indoor

Refer to Fig. 5 and install filter drier as follows:

1.Braze 5 in. (127 mm) liquid tube to the indoor coil.

2.Wrap filter drier with damp cloth.

3.Braze filter drier to 5 in. (127 mm) long liquid tube from step 1.

4.Connect and braze liquid refrigerant tube to the filter drier.

A05227

Fig. 5 - Liquid Line Filter Drier

Evacuate Refrigerant Tubing and Indoor Coil

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

Never use the system compressor as a vacuum pump.

Refrigerant tubes and indoor coil should be evacuated using the recommended deep vacuum method of 500 microns. The alternate triple evacuation method may be used (see triple evacuation procedure in service manual). Always break a vacuum with dry nitrogen.

25HCS

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Contents Safety Considerations Installation RecommendationsElectrical Shock Hazard Operating Ambient Install on a Solid, Level Mounting PadCheck Equipment and Job Site Clearance RequirementsRefrigerant Tubing and Sweat Connections Install Liquid Line Filter Drier IndoorAccessory Usage Outdoor Unit Connected To Factory Approved Indoor UnitCompressor Crankcase Heater Make Electrical ConnectionsInstall Electrical Accessories Start-UpFollow these steps to properly start up system Final Checks Heating Check Chart ProcedureCare and Maintenance Check Charge