Heatcraft Refrigeration Products 25006801 operation manual Refrigeration Piping And Line Sizing

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Refrigeration Piping And Line Sizing

Refrigeration Piping And Line Sizing

The system as supplied by Heatcraft Refrigeration Products, was thoroughly cleaned and dehydrated at the factory. Foreign matter may enter the system by way of the evaporator to condensing unit piping. Therefore, care must be used during installation of the piping to prevent entrance of foreign matter. Install all refrigeration system components in accordance with applicable local and national codes and in conformance with good practice required for the proper operation of the system. The refrigerant pipe size should be selected from the tables in Refrigeration System Installation Manual, Part Number 25001201. The interconnecting pipe size is not necessarily the same size as the stub-out on the condensing unit or the evaporator.

The following procedures should be followed:

(a)Do not leave dehydrated compressors or filter-driers on condensing units open to the atmosphere any longer than is absolutely necessary.

(b)Use only refrigeration grade (ACR) copper tubing, properly sealed against contamination.

(c)Suction lines should slope 1/4” per 10 feet towards the compressor (in direction of flow).

(d)Suitable P-type oil traps should be located at the base of each suction riser to enhance oil return to the compressor.

(e)For desired method of superheat measurement, a pressure tap should be installed in each evaporator suction line in the proximity of the expansion valve bulb.

(f)When brazing refrigerant lines, an inert gas should be passed through the line at low pressure to prevent scaling and oxidation inside the tubing. Dry nitrogen is preferred.

(g)Use only a suitable silver solder alloy on suction and liquid lines.

(h)Limit the soldering paste of flux to the minimum required to prevent contamination of the solder joint internally. Flux only the male portion of the connection, never the female. After brazing, remove excess flux.

(i)Wrap expansion valves with wet rags during brazing to the liquid line.

(j)

(k)

CAUTION: If the temperature gets too high, these components may be damaged. Heat absorbing compounds or wet rags must be used to protect the expansion valve when brazing to the refrigerant

piping/line connections, and the suction line sensor must be removed per above instructions.

Do not use “bull head” tees. This will cause oil return problems and can cause poor performance.

If isolation valves are installed at the evaporator, full port ball valves should be used.

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Contents Table of Contents Inspection General Safety InformationNomenclature Compressor Module Specifications Hermetic Compressor Module Electrical DataScroll Compressor Module Electrical Data Dimensional Diagrams One Fan Top View End ViewCondensing Unit Placement Space and Location RequirementsCondensing Unit Rigging Condensing Unit RiggingRefrigeration Piping And Line Sizing Refrigeration Piping And Line SizingSuction Line Risers Refrigeration PipingSuction Lines Example Pipe Support Line InsulationEvacuation Leak TestingLeak Detection And Evacuation Field Wiring Check-Out & Start-Up Refrigeration ChargingRefrigeration Charging Operational Checkout System BalancingPreventive Maintenance Preventive Maintenance Preventive Maintenance Replacement Parts Replacement Parts ListWiring Diagram WiringDiagram Start-up Checklist PipingRecord Page Page FlexPack