Festool PI574332, DF 500, PI574432, PN574332 Making Frame Joints, Butt Joint Frames, Mitered Frames

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Making Frame Joints

Domino tenons can be used to quickly fabricate reinforced frames of all types.

Butt Joint Frames

When making butt joint frames, such as cabinet faceframes, use pencil lines to lay out the position of the tenons. Use the sight glass (see page 21 for more information) on the joiner’s fence to position the joiner over the pencil line.

For narrow frame stock, the optional narrow frame fence can be used to securely hold the workpiece (shown below).

Mitered Frames

When making mitered frames, position the tenon closer to the inside corner. This reduces the likelihood of cutting the mortise all the way through the workpiece.

Make sure to securely clamp the workpiece to the bench when mortising a mitered joint.

Cope and Stick (Stile and Rail) Frames

Domino tenons can also be used to strengthen cope and stick frame construction too (bottom right picture). This is typically found in raised panel door frames.

It is important to note that the two frame pieces overlap, so the depth of the mortise needs to be extended. The amount that each mortise needs to be extended is one-half the amount of overlap.

Example: A typical stile and rail router bit set has a profile width (overlap) of 3/8-inch (about 10mm). For a 40mm long tenon, instead of plunging 20mm deep, you should increase this to 25mm for both workpieces.

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Domino DF 500 Tenon Joiner

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Contents Domino DF Tenon Joiner Tenon Joiner Supplemental Extended User’s ManualWarranty Conditions of 1+2 WarrantyFestool Limited Warranty Liability StatementContents General Safety Rules Tool Description Functional Description Name or Description Ref. PagesSetting Up a New Domino Joiner SetupSetting the Fence Angle Setting the Mortise Width Setting the Fence HeightImportant Notes Setting the Mortise Depth Changing the Mortising BitOperation Plug-ItPower CordOverview, General Notes, and Tips Using the Locating Pins Using Dust ExtractionTurning On the Joiner Using the Optional Outrigger Guides Using the Base Support BracketSetup Applications Using the Optional Narrow Frame FenceEdge Joining Boards Making Butt Box Joints Construction TipsMachining the Captive-Side Tenons Machining the Cap-Side TenonsMaking Miter Box Joints Setup and MachiningMaking Lock Tenon Joints Making Frame Joints Butt Joint FramesMitered Frames Cope and Stick Stile and Rail FramesMaking Carcase Butt Joints Making Three-Way Lock Miter Joints Creating Special Plunge Depths Shortening a Domino Tenon’s LengthTips for Appyling Glue Routine Maintenance MaintenanceCleaning and Maintenance Calibration Procedure Calibrating the Locating PinsCalibrating the Horizontal Position Gauge Accessories Domino TenonsParts of the Systainer Systainer System ContainerStacking Systainers Troubleshooting Symptom Possible Causes