Festool DF 500, PI574332, PI574432, PN574332, PN574432 user manual Tool Description

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Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool.

Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the

particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended can be hazardous.

Service

Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

When servicing a tool, use only identical replacement parts. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

Specific Safety Rules for Tenon Joiners

!WARNING: Risk of personal injury.

Keep hands away from the cutting area. Never place your hand on the front face of the fence while the tool is running.

Never operate the joiner without the fence attached. When the fence is removed from the joiner, the spinning and oscillating cutter is exposed and can cause serious injury.

Use only Festool authorized mortising bits. Non-approved mortising bits can come loose during operation.

Never use dull or damaged mortising bits. Dull or damaged mortising bits can cause the tool to lurch sideways unexpectedly and lead to a loss of control of the power tool.

Do not operate the tool if the spring-loaded fence does not return to its forward rest position. The fence covers the

mortising bit and prevents accidental contact. If the slides of the fence do not move freely, have the tool serviced immediately.

Wait for the cutter to stop before setting the tool down. An exposed cutter may engage the surface leading to possible loss of control and serious injury.

Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

Wear eye and hearing protection. Always use safety glasses. Every day eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.

Respiratory Exposure Warning

Various dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

lead from lead-based paints,

crystalline silica from bricks, cement, and other masonry products,

arsenic and chromium from chemically-treated lumber.

The risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

Tool Description

Technical Specifications

Power Consumption

420 Watts (3.5 amps @ 120 volts)

Motor Speed

24,300 RPM (no load)

Mortising Depth, Max.

28mm (1.1“)

Mortising Width, Max.

23mm (0.9”) + bit diameter

Mortising Bit Range

5mm, 6mm, 8mm, 10mm

Spindle Thread

M6 x 0.75

Weight

3.2 kg (7 lbs)

All metric dimensions are binding. Mortising bit dimensions are critical for safe operation, and are presented in metric units only.

Symbols

V

Volts

 

 

W

Watts

 

 

Hz

Hertz

 

 

~

Alternating Current (AC)

 

 

no

No-load Speed

 

 

Ø

Diameter

 

 

 

Class II Double Insulated

 

 

Intended Use

The Domino tenon jointer is designed to produce mortises in soft and hard wood, chip board, plywood

and fiber boards. All applications beyond this are regarded as improper use. The tool should not be altered or used for any other purpose other than as specified in these operating instructions. Using the tool in contravention to this manual will void your warranty and may lead to injury. The user shall be responsible and liable for damages and accidents resulting from misuse or abuse of this tool.

Instruction Manual

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Contents Tenon Joiner Supplemental Extended User’s Manual Domino DF Tenon JoinerConditions of 1+2 Warranty WarrantyFestool Limited Warranty Liability StatementContents General Safety Rules Tool Description Name or Description Ref. Pages Functional DescriptionSetting the Fence Angle SetupSetting Up a New Domino Joiner Important Notes Setting the Fence HeightSetting the Mortise Width Changing the Mortising Bit Setting the Mortise DepthOverview, General Notes, and Tips Plug-ItPower CordOperation Turning On the Joiner Using Dust ExtractionUsing the Locating Pins Setup Using the Base Support BracketUsing the Optional Outrigger Guides Edge Joining Boards Using the Optional Narrow Frame FenceApplications Construction Tips Making Butt Box JointsMachining the Captive-Side Tenons Machining the Cap-Side TenonsMaking Lock Tenon Joints Setup and MachiningMaking Miter Box Joints Butt Joint Frames Making Frame JointsMitered Frames Cope and Stick Stile and Rail FramesMaking Carcase Butt Joints Making Three-Way Lock Miter Joints Tips for Appyling Glue Shortening a Domino Tenon’s LengthCreating Special Plunge Depths Cleaning and Maintenance MaintenanceRoutine Maintenance Calibrating the Horizontal Position Gauge Calibrating the Locating PinsCalibration Procedure Domino Tenons AccessoriesStacking Systainers Systainer System ContainerParts of the Systainer Symptom Possible Causes Troubleshooting