Festool DF 500, PI574332, PI574432, PN574332 Routine Maintenance, Cleaning and Maintenance

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Maintenance

Any maintenance or repair work that requires opening of the motor or gear housing should be carried out only by an authorized Customer Service Center (see your dealer for information on locating a service center). Maintenance or repair work carried out by an unauthorized person can lead to improper connection of electrical wires, misadjustment, or damage to components, which can result in injury.

To prevent injury or electrocution, always unplug the tool from the power supply outlet before performing any maintenance or repair work on the tool!

Do not use compressed air to clean the motor housing of the tool, as you could inject foreign objects into the motor through the ventilation openings. Compressed air may be used on other components, but personal safety protection should be employed (hearing, vision, and respiratory).

Certain cleaning agents and solvents are harmful to plastic parts. Some of these include, but are not limited to: Gasoline, Acetone, Methyl Ethyl Ketone (MEK), Carbonyl Chloride, cleaning solutions containing Chlorine, Ammonia, and household cleaners containing Ammonia.

Routine Maintenance

The Domino tenon joiner does not require much routine maintenance except for cleaning. For best performance and long life of the Domino tenon joiner, keep the machine clean.

To ensure proper cooling of the tool and motor, the cooling vents in the motor housing must always be kept clear and clean. Keep the motor cooling inlets at the back of the handle clean and free from sawdust.

Keep the linear rails clean and free from sawdust.

Always use the Domino joiner with a dust collection system.

Periodically inspect the mortising bit(s) for damage, wear, or dullness. Re-sharpen the bits as necessary.

Cleaning and Maintenance

1.Blow off the exterior of the machine with compressed air to remove sawdust, but do not blow air directly into the air cooling vents on the back of the motor as this can drive debris into the motor.

2.Blow out impacted sawdust from the mortising bit area.

3.Do not remove the fence body from the motor housing when the joiner is coated with sawdust.

4.With the exterior of the joiner free from sawdust, remove the fence body from the motor housing and clean the linear slides:

a. With a soft cotton cloth, wipe down the linear rails.

b.With compressed air, blow out any dust from inside the linear bores.

c.With a soft cotton cloth, wipe down the interior of the bronze linear bearings.

5.With a clean cotton cloth (not the same cloth used previously), apply a coating of light-weight machine oil to the linear rails.

Use a lightweight machine oil such as “sewing machine” oil or pneumatic tool oil.

Do not use a penetrating oil as these may contain solvents and detergents that can remove the impregnated lubricant from the bronze bearings.

Do not use a rust inhibiting fluid/oil as these have limited lubrication properties, and can also remove the impregnated lubricant from the bronze bearings.

6.With the plunge depth set to maximum, plunge the joiner in and out several times to spread the lubricant into the internal bronze bearings.

7.Remove the fence body from the motor housing and wipe off the excess oil from the linear rails.

8.Replace the fence body onto the motor housing.

9.Never store the joiner with the fence body separated from the motor housing, as this can permit dust and debris to enter the linear slide.

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Domino DF 500 Tenon Joiner

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Contents Domino DF Tenon Joiner Tenon Joiner Supplemental Extended User’s ManualWarranty Conditions of 1+2 WarrantyFestool Limited Warranty Liability StatementContents General Safety Rules Tool Description Functional Description Name or Description Ref. PagesSetting the Fence Angle SetupSetting Up a New Domino Joiner Important Notes Setting the Fence HeightSetting the Mortise Width Setting the Mortise Depth Changing the Mortising BitOverview, General Notes, and Tips Plug-ItPower CordOperation Turning On the Joiner Using Dust ExtractionUsing the Locating Pins Setup Using the Base Support BracketUsing the Optional Outrigger Guides Edge Joining Boards Using the Optional Narrow Frame FenceApplications Making Butt Box Joints Construction TipsMachining the Captive-Side Tenons Machining the Cap-Side TenonsMaking Lock Tenon Joints Setup and MachiningMaking Miter Box Joints Making Frame Joints Butt Joint FramesMitered Frames Cope and Stick Stile and Rail FramesMaking Carcase Butt Joints Making Three-Way Lock Miter Joints Tips for Appyling Glue Shortening a Domino Tenon’s LengthCreating Special Plunge Depths Cleaning and Maintenance MaintenanceRoutine Maintenance Calibrating the Horizontal Position Gauge Calibrating the Locating PinsCalibration Procedure Accessories Domino TenonsStacking Systainers Systainer System ContainerParts of the Systainer Troubleshooting Symptom Possible Causes