Craftsman RZ 100, RZ100 Craftsman, Sub-base Plate or Router Table Insert Plate Installation

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Craftsman

3.With router completely plunged and locked., center long drive nut and housing bushing assembly on #1 mainshaft. Secure using two 11/16" wrenches.

4.Select #12 green bushing ( Two #15 retainers ) #21 lead screw, #22 rapid collar, #23 O-ring, #24 thumb screw, #26 top drive, #27 yellow set screw, #28 allen wrench, red grease. Using ( fig 8 ) place grease on threads of #21 lead screw, Place lead screw down #1 mainshaft and thread into #20 long drive nut leaving one inch of lead screw threads exposed .

Alignment of #1 mainshaft and #21 screw hex is required ( fig 7 ). Tip: # 29 speed wrench can be used to speed threading.

5.Press #23 O-ring onto #24 thumb screw shaft. Thread thumb screw into #22 rapid collar. Place rapid collar onto #1 mainshaft 1/2" from top of mainshaft to top of rapid collar and tighten. Release plunge lock and slowly raise the router until lead screw contacts the rapid collar. If the collar moves, reset to 1/2". Place one #15 retainer teeth up on top of #1 mainshaft, using #12 green bushing as installation tool, push retainer into contact with collar, repeat with second #15 retainer and push flush with first retainer. Return # 12 green bushing to box. Place #26 top drive onto #1 mainshaft until it contacts retainer clip. Thread #27 yellow set screw into #26 top drive using #28 allen wrench and tighten. Reinstall rubber dust boots.

6.With plunge lock disengaged, make sure plunging action operates smoothly, If not, loosen drive nut re-center and retighten.

Sub-base Plate or Router Table Insert Plate Installation

fig 7

Top veiw of #21 lead screw and #1 main- shaft through center.

1.Use #46 locating pin to locate the Router Raizer access hole on the original subbase or router table. For detailed instructions see page 4. Drill original subbase hole to 3/4" ( fig 9 ). Use the three optional router plate mounting holes for router table applications.

2.See pages 4,5,6 for further instruction, #30 dust cover insert and #31 dust cover, are table insert only. Drill a 1/2" hole through insert plate at the Router Raizer access point and press #30 in from top until flush. # 31 sets in #30 and is removed during adjustments with magnet on back edge of # 29 speed handle. These components keep dust from entering the Router Raizer hex drive.

3.Periodic inspection and re-greasing of #21 lead screw is recommended.

fig 8

 

 

#15 retainer clip

 

install teeth up

 

#26 Top Drive

#27 Yellow Set Screw

#23 O-Ring

#24 Thumb Screw

#15 Two Retainers

 

#22 Rapid Collar

 

#21 Lead Screw

 

#20 Long Drive Nut

 

#18 Drive Nut

 

Washer

 

 

U Shaped

 

Height Rod

 

Boss

 

#17 Housing Bushing

#16 Housing Bushing

Washer

 

#15 One Retainer

 

#14 Steel 3/16"

 

Washer

 

#7 Brass Washer

 

#1 Mainshaft

© 2000-2005 Router Technologies

All Rights Reserved

fig 9

Locate raizer access point on original subbase. Drill a 3/4" hole through subbase

Access hole Drill 3/4"

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Contents Router Install Pages Installation InstructionsMakita 3612 Series Metric Equivilants for International Customers Responsibility of the OwnerRemove Pages From Book Post Bushings Plunge PostsRZ 100 Parts Diagram Parts Shown Full SizeDeep Using the #46 Locating PinPreparing and Drilling Router Table Top Top SideMethod #2 a Black Rubber spacer Installing #30 Dust Cover Insert and #31 Dust CoverPreparing and Drilling Router Table Top Method #2 a and B Method #2 B Routers Original Sub BaseUsing Paper Drilling Template Dust Cover Insert and Dust Cover Preparing the Base Preparing Motor HousingHeight Rod Boss Sub-base Plate or Router Table Insert Plate Installation CraftsmanCraftsman