Craftsman RZ100, RZ 100 installation instructions Using Paper Drilling Template

Page 7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Using Paper Drilling Template

Page 6

 

Router table fence reference line

1. Place paper template lettering up onto top side of router table or inset plate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Router table fence reference line. Setting this line parallel with the back

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

edge of the router table or insert plate positions the router so the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Router Raizer access hole will be drilled out in front of the fence.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Center cross hairs. Accurately center this point in the hole of the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refer to pages 4,5,6 before using template

 

 

 

 

 

 

router table or insert plate, using a pencil compass or tape measure.

 

 

 

 

 

 

 

 

 

 

 

 

 

Tape in place and recheck before drilling holes.

 

 

 

 

 

 

 

 

Additional Templates Available on Website

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Router mounting holes. For highest accuracy place the routers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

original subbase over the templates router mounting holes and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tape subbase down. Use a Vix bit, center punch or drill bit to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transfer holes to the router table or insert.

 

 

 

 

 

 

 

 

Router mounting holes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Router Raizer Access Hole

3/4" reference circle for drilling the routers original subbase only. Table mounted, drill 1/2" hole in table top.

1/2" = .500

.500" reference circle for drilling table top or insert plate.

 

 

 

 

5. Router Raizer access hole. Use page 4 and # 46 locating pin to

 

 

 

 

accurately mark the access hole location

 

 

 

 

 

 

 

 

WARNING: IF 3/4" POCKET IS REQUIRED PAGES 4 & 5. DO NOT

 

 

 

 

DRILL 3/4" HOLE COMPLETELY THROUGH THE TABLE TOP OR

Router Raizer access hole

INSERT PLATE. A 1/2" HOLE IS REQUIRED IN THE TOP TO

ACCEPT THE #30 DUST COVER INSERT.

 

Drill .500" hole

IF ORIGINAL SUBBASE IS USED BETWEEN ROUTER AND TABLE

 

table insert plate

PAGES 4 & 5. USE #46 LOCATING PIN THEN DRILL 3/4" HOLE

 

through router

 

install #30 dust cover insert

THROUGH ORIGINAL SUBBASE.

into .500" hole and press flush

 

with top of insert plate

 

NOTE: This hole must be drilled 1/2" or .500" for #30 dust cover insert to fit properly.

Use this 6" scale to check accuracy when copied

6" Scale. If template is copied or downloaded from web site, use this scale to accurately check template size.

Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

Router Raizer will not

#19 or #20 Drive nut loose

The drive nut cannot rotate, Retighten the drive nut on router.

raise or lower the router

 

 

 

 

 

Router plunge posts dry

Clean posts and lubricate with STP® MOTOR OIL TREATMENT

 

 

 

 

Router Raizer Speed Wrench

Pocket in table top or insert plate

Check pocket depth and deepen if necessary.

turns hard

not counter sunk deep enough

#1 mainshaft head must rotate freely.

 

 

 

 

 

#21 lead screw has no lubrication

Re lubricate using supplied red grease or heavy wheel bearing grease.

 

 

 

 

 

Router plunge posts dry

Clean posts and lubricate with STP® MOTOR OIL TREATMENT

 

 

 

 

Router Raizer will not

Turret stop on router improperly set

Locate rotating turret stop on base of router and adjustable stop

 

directly above. Adjustable stop must be retracted as high as possible.

raise router high enough

 

 

Turret stop must be rotated so shortest post is under adjustable stop.

 

 

 

 

 

 

 

Reached maximum

All plunge routers have a predetermined plunge stroke, the Router-

 

plunge depth of router

Raizer will not increase this stroke. With router fully compressed-

 

 

check amount of plunge post still visible. 1/16" to 1/4" post should

 

 

be visible.

 

 

If more than 1/16" to 1/4" of post is visible, Call 1-866-266-1293

 

 

Addition of a collet extension is required to safely run some bits.

 

 

 

 

Router becomes harder

Router plunge posts dry

Clean posts and lubricate with STP® MOTOR OIL TREATMENT

to raise and lower

 

 

 

 

 

 

 

 

 

© 2000-2005 Router Technologies

All Rights Reserved

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Contents Router Install Pages Installation InstructionsMakita 3612 Series Responsibility of the Owner Metric Equivilants for International CustomersPost Bushings Plunge Posts Remove Pages From BookParts Shown Full Size RZ 100 Parts DiagramTop Side Using the #46 Locating PinPreparing and Drilling Router Table Top DeepMethod #2 B Routers Original Sub Base Installing #30 Dust Cover Insert and #31 Dust CoverPreparing and Drilling Router Table Top Method #2 a and B Method #2 a Black Rubber spacerUsing Paper Drilling Template Dust Cover Insert and Dust Cover Preparing the Base Preparing Motor HousingHeight Rod Boss Craftsman Sub-base Plate or Router Table Insert Plate InstallationCraftsman