Kawasaki Rotary Tool instruction manual INSERTING/REMOVING Accessories, Collet Sizes, Balancing

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INSERTING/REMOVING ACCESSORIES

Always unplug rotary tool before changing accessories, changing collets or servicing. The tool could start unexpectedly, causing serious injury.

TO LOOSEN THE COLLET NUT:

1.Press the shaft lock button. Rotate the shaft manually until the lock engages and prevents further rotation.

Do not attempt to engage the shaft lock while the tool is running.

2.If the collet nut has a hexagonal shape, use a wrench to loosen the collet nut by turning in the direction of the arrow labeled L in the illustration. The collet nut must be loose in order to insert or remove accessories.

3.Remove the old accessory (if any) and install the new accessory, being sure to push it as far as possible into the collet.

4.Tighten the collet nut by hand until snug.

5.Finish tightening the collet by turning the wrench in the direction of the arrow labeled T in the illustration. Do not overtighten.

COLLET SIZES

Your rotary tool kit may have multiple collets to accommodate different accessories with varying shank sizes.

TO CHANGE A COLLET:

1.Loosen the collet nut as described above, then remove the collet nut.

2.Remove the old collet.

3.Insert the loose collet.

4.Tighten the collet nut as described above.

Each collet has a series of rings on its shank that identify its size.

1/32” – one (1) ring

1/16” – two (2) rings

3/32” – three (3) rings

1/8” – no rings

BALANCING

For best results, be sure to balance each accessory in the collet. Your tool’s high RPM makes imbalances easily detectable as a wobble while the tool is running. To balance an accessory:

1.Stop the tool.

2.Loosen the collet nut.

3.Rotate the accessory 1/4 turn.

4.Tighten the collet.

5.Run the tool.

6.Continue adjusting as needed. You will hear and feel when the accessory is properly balanced.

CONNECTING FLEXIBLE SHAFT TO TOOL

FOR MODELS 840168 AND 840169:

 

 

FLEXIBLE

COLLET NUT

 

SHAFT

 

 

 

 

 

COLLET

Never bend the flexible shaft with a radius of less than 6” when operating.

Please store the flexible shaft in the designated compartment of the tool box when not in use.

Not for use with router bits. Use with router bits with cause kickback.

1.Remove spindle nut and collet nut from the tool by turning them counterclockwise.

2.Remove the collet from motor shaft.

3.Insert flexible shaft inner cable into the motor shaft until the stopper touches the motor shaft.

4.Thread flexible shaft collet nut onto the motor shaft by turning it clockwise. Tighten with collet wrench.

5.Thread flexible shaft nut onto the tool housing by turning it clockwise.

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Contents Rotary Tool Table of Contents General Safety RulesRecognize Safety SYMBOLS, Words and Labels CongratulationsImportant Safeguards Electrical SafetySave These Instructions for Future Reference Work AreaPersonal Safety ServiceSpecific Safety Rules AND/OR Symbols Important Safety Rules for Rotary Tools Symbols Symbol Name ExplanationAssembly Functional DescriptionDo not Engage Lock While the Rotary Tool is Running Operating InstructionsThis Rotary Tool is lubricated before it leaves Maintenance and CleaningAccessories INSERTING/REMOVING Accessories Connecting Flexible Shaft to ToolCollet Sizes BalancingChanging Collet and Accessories in Flexible Shaft Installing Right Angle AttachmentTypes of Accessories Rotary tool accessories, you should letAssemble Rotary Tool Stand For ModelSpecifications Other Consumer DO-IT-YOURSELF DIY ToolsYear Limited Warranty Warranty PerformanceCommercial or Rental Purpose ExclusionsLimitation Of Liability Warranty DisclaimersLimitations on Warranty Disclaimers