Miller Electric 15A, 30A manual Replacing Diffuser, Troubleshooting

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6-7. Replacing Diffuser

Turn Off welding power source. 1 Nozzle

2 FasTip

To remove, see Section 6-2.

3 Diffuser

Remove diffuser and replace.

3

2

1

 

Tools Needed:

 

3/8 in

 

Ref. 803 348-G

6-8. Troubleshooting

 

 

 

Trouble

Remedy

 

 

 

 

No weld output; gun/feeder does not

Secure weld control plug in 115 volts ac receptacle (see weld control Owner’s Manual).

work.

 

Place Power switch on welding power source in the On position (see welding power source Owner’s

 

 

Manual).

 

 

Erratic weld output.

Tighten and clean all connections.

 

 

Pressing gun/feeder trigger does not en-

Secure plug from gun/feeder trigger cord into 10-socket receptacle on weld control (see Sections 4-5and

ergize weld control; welding wire is not

4-6).

energized; shielding gas does not flow.

 

 

 

Wire feeds, shielding gas flows, but

Secure control cable leads in weld control (see weld control Owner’s Manual).

welding wire is not energized.

 

See Troubleshooting section in welding power source Owner’s Manual.

 

 

 

Wire feeds erratically.

Check and correct drive roll pressure (see Section 4-8).

 

 

 

Clean drive roll or replace drive roll (see Section 6-4).

 

 

 

Decrease spool brake pressure (see Section 4-8).

 

 

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Contents Processes DescriptionFile MIG Gmaw From Miller to You Table of Contents Directives StandardsSymbol Usage Arc Welding HazardsElectric Shock can kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationUNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Symbols And Definitions − DefinitionsManufacturer’s Rating Label For CE Products − Installation SpecificationsRemoving Top Cover Installing Wire Spool And Threading Welding Wire Rotating CanisterConnecting To 24 Volt Weld Control Connecting To 115 Volt Weld ControlInstalling Gas Supply Adjusting Drive Roll And Spool Brake Pressure Turn On unit and check drive roll− Operation ControlsShielding Gas − Maintenance & Troubleshooting Changing Gun Contact TipReplacing Head Tube Liner Gun Drive Assembly Maintenance Replacing Canister Inlet Guide Replacing Spool CanisterTroubleshooting Replacing Diffuser− Electrical Diagram Circuit Diagram For Gun/FeederComplete Assembly Quantity Dia Part Mkgs Description Quantity − Parts List Including Consumables NumberHeavy Duty FasTiptContact Tips Extra Heavy Duty FasTiptContact TipsTapered FasTipt Contact Tips Gas Diffusers InsulatorsBarrel Assemblies Head Tube AssembliesPage Start Your Professional Welding Career Now Page Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co