Miller Electric 15A, 30A manual Gun Drive Assembly Maintenance

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6-4. Gun Drive Assembly Maintenance

3

1

2

4

Retract wire onto spool.

1Setscrew

2Current Pick-Up Tab

This tab helps prevent burnback caused by welding arcs inside the contact tip. This tab may be re- moved to provide an insulated drive roll. (If tab is removed, a smaller di- ameter contact tip is recom- mended. See options in Parts List.) Lightly grease top of tab before rein- stalling.

3 Drive Roll

Use wire brush to clean drive roll. Install drive roll with desired groove down, and turn drive roll so one set- screw faces flat side of shaft.

4 Bearing

Use wire brush to clean bearing. Line up drive roll groove with bear- ing groove and liner opening. Tight- en setscrews.

Thread welding wire through gun (see Section 4-3). Close and se- cure pressure roll assembly. Adjust drive roll pressure, if necessary (see Section 4-8). Reinstall top cov- er.

Tools Needed: 5/16 in

Ref. 149 967-H / Ref. 800 945-A

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Contents Description ProcessesFile MIG Gmaw From Miller to You Table of Contents Directives StandardsElectric Shock can kill Symbol UsageArc Welding Hazards Fumes and Gases can be hazardousFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationUNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité − Definitions Symbols And DefinitionsManufacturer’s Rating Label For CE Products Specifications − InstallationRemoving Top Cover Installing Wire Spool And Threading Welding Wire Rotating CanisterConnecting To 24 Volt Weld Control Connecting To 115 Volt Weld ControlInstalling Gas Supply Adjusting Drive Roll And Spool Brake Pressure Turn On unit and check drive rollControls − OperationShielding Gas − Maintenance & Troubleshooting Changing Gun Contact TipReplacing Head Tube Liner Gun Drive Assembly Maintenance Replacing Canister Inlet Guide Replacing Spool CanisterTroubleshooting Replacing Diffuser− Electrical Diagram Circuit Diagram For Gun/FeederComplete Assembly Quantity Dia Part Mkgs Description Quantity − Parts List Including Consumables NumberExtra Heavy Duty FasTiptContact Tips Heavy Duty FasTiptContact TipsTapered FasTipt Contact Tips Barrel Assemblies Gas DiffusersInsulators Head Tube AssembliesPage Start Your Professional Welding Career Now Page Call Miller for your local Miller distributor Owner’s Record Miller Electric Mfg. Co