Miller Electric 30A, 15A manual Gas Diffusers, Insulators, Barrel Assemblies, Head Tube Assemblies

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Item

Part

Description

Quantity

 

No.

No.

 

 

 

Figure 9-1. Consumables Flowchart (Continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 9-5. Value Multi−Turn Contact Tips*

 

 

 

 

 

 

. . .

2

071 825

. . .030 in (0.9 mm)

. . . 1

. . .

2

054 202

. . .035 in (0.9 mm)

. . . 1

. . .

2

054 201

. . .045 in (1.2 mm)

. . . 1

. . .

2

199 593

. . .3/64 in (1.2 mm) Aluminum Wire

. . . 1

. . .

2

044 006

. . .052 in (1.3 mm)

. . . 1

. . .

2

047 566

. . 1/16 in (1.6 mm)

. . . 1

. . .

2

202 933

. . 1/16 in (1.6 mm) Aluminum Wire

. . . 1

 

 

 

 

 

 

 

 

Table 9-6. Gas Diffusers

 

 

 

 

 

 

. . .

3

198 857

. . 1/8 in Tip Recess − For Extra Heavy Duty FasTip Contact Tips

. . . 1

. . .

3

199 623

. . Flush Tip − For Extra Heavy Duty FasTip Contact Tips

. . . 1

. . .

3

199 621

. . 1/8 in Tip Recess − For Value Multi−Turn Contact Tips

. . . 1

. . .

3

199 622

. . Flush Tip − For Value Multi−Turn Contact Tips

. . . 1

. . .

3

. 227 749

. . 1/8 in Tip Recess − For Heavy Duty FasTip Contact Tips

 

 

 

231 511

(Standard On All Guns)

. . . 1

. . .

3

. . 1/4 in Tip Recess − For Heavy Duty FasTip Contact Tips

. . . 1

. . .

3

231 512

. . Flush Tip − For Heavy Duty FasTip Contact Tips

. . . 1

. . .

3

209 031

. . Slip On Recessed Diffuser (Requires Nozzle 209033 Or 209034

 

 

 

209 032

And Insulator 209047, Used With Any Tapered FasTip Contact Tip)

. . . 1

. . .

3

. . Slip On Flush Diffuser (Requires Nozzle 209033 Or 209034

 

 

 

209 099

And Insulator 209047, Used With Any Tapered FasTip Contact Tip)

. . . 1

. . .

3

. . Spot Diffuser (Requires Spot Nozzle 176238 Or 176240 Or 176242) . . . .

. . . 1

 

 

 

 

 

 

 

 

Table 9-7. Insulators

 

 

 

 

 

 

. . .

4

. 232 284

. . Insulator, Nozzle Collared Diffuser

. . . 1

. . .

4

. 198 856

. . Insulator, Rubber

. . . 1

. . .

4

. 209 047

. . Insulator, Teflon (Required When Using Diffuser 209031 Or 209032

 

 

 

 

With Nozzle 209033 Or 209034)

. . . 1

 

 

 

 

 

 

 

 

Table 9-8. Barrel Assemblies

 

 

 

 

 

 

. . .

5

. 221 087

. . Barrel Assy, Air Cooled Pistol

. . . 1

 

 

 

 

 

 

 

 

Table 9-9. Head Tube Assemblies

 

 

 

 

 

 

. . .

. . . . . . . . . . . .

. 231 523

. . Kit, Head Tube Assy Air Cooled Pistol

. . . 1

OPTIONAL

*All contact tips are packaged in bags of 25.

BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model is required when ordering parts from your local distributor.

OM-1213 Page 27

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Contents Description ProcessesFile MIG Gmaw From Miller to You Table of Contents Standards DirectivesFumes and Gases can be hazardous Symbol UsageArc Welding Hazards Electric Shock can killBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsLES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SURPrincipales normes de sécurité − Definitions Symbols And DefinitionsManufacturer’s Rating Label For CE Products Specifications − InstallationRemoving Top Cover Rotating Canister Installing Wire Spool And Threading Welding WireConnecting To 115 Volt Weld Control Connecting To 24 Volt Weld ControlInstalling Gas Supply Turn On unit and check drive roll Adjusting Drive Roll And Spool Brake PressureControls − OperationShielding Gas Changing Gun Contact Tip − Maintenance & TroubleshootingReplacing Head Tube Liner Gun Drive Assembly Maintenance Replacing Spool Canister Replacing Canister Inlet GuideReplacing Diffuser TroubleshootingCircuit Diagram For Gun/Feeder − Electrical DiagramComplete Assembly Quantity Dia Part Mkgs Description Quantity Number − Parts List Including ConsumablesExtra Heavy Duty FasTiptContact Tips Heavy Duty FasTiptContact TipsTapered FasTipt Contact Tips Head Tube Assemblies Gas DiffusersInsulators Barrel AssembliesPage Start Your Professional Welding Career Now Page Call Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record