Miller Electric OM-230 manual Gun Movement During Welding, Poor Weld Bead Characteristics

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8-5. Gun Movement During Welding

.Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads works better.

1Stringer Bead − Steady Movement Along Seam

1

2

2

Weave Bead − Side To Side

 

 

 

 

 

Movement Along Seam

 

 

3

Weave Patterns

 

 

Use weave patterns to cover a wide

 

 

area in one pass of the electrode.

 

3

 

 

8-6. Poor Weld Bead Characteristics

1

2

3

4

S-0054-A

1 Large Spatter Deposits

2 Rough, Uneven Bead

3 Slight Crater During Welding

4 Bad Overlap

5 Poor Penetration

5

S-0053-A

8-7. Good Weld Bead Characteristics

1

2

3

4

1Fine Spatter

2Uniform Bead

3Moderate Crater During Welding

Weld a new bead or layer for each 1/8 in (3.2 mm) thickness in metals being welded.

4No Overlap

5Good Penetration into Base Metal

5

S-0052-B

OM-230 693 Page 40

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Contents OM-230 693C ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Typical MIG Process Connections − Parts List− MIG Welding Gmaw Guidelines Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-230 693 Symbols And Definitions SpecificationsOverheating Welding Power Source Duty Cycle And OverheatingVolt-Ampere Curves Connecting To Weld Output Terminals Installing Work Cable And ClampConnecting Spoolmatic 15A Or 30A Gun 32 in 2.4 mm Connecting XR Aluma-Pro, XR Edge, XR-A Gun, Or XR-A PythonGun End Gun Liner Wire Outlet Guide Setting Gun Polarity For Wire Type Installing Gas SupplyPolarity Changeover Label Information 11/16Installing Wire Spool And Adjusting Hub Tension Positioning Jumper LinksElectrical Service Guide Input Voltage200 230 460 575 127 206L2L1 230 VAC Selecting a Location And Connecting Input Power18 in 457 mm of space for airflow =GND/PE Earth Ground Threading Welding Wire PressureScale Remove gun nozzle and contact tipOM-230 693 Weld Parameters 226 650-B − Operation ControlsTrigger and pull the trigger again momentarily one second JOG ModeRun−in Wire Feed Speed Settings Voltmeter And Wire Feed Speed Meter Operation Jog ModePower Up Status Welding StatusTimers Set Up Push Motor Torque SUP Or Reset rES Unit Overload Routine MaintenanceChanging Drive Roll and Wire Inlet Guide Aligning Drive Rolls and Wire Guide Turn Off powerAssembly open View is from top of drive rollsTroubleshooting Trouble Remedy OM-230 693 − Electrical Diagram 229 485-A − MIG Welding Gmaw Guidelines Typical MIG Process Connections Typical MIG Process Control Settings Wire Size Amperage Range Select Wire Size Recommendation Wire Speed Select VoltageHolding And Positioning Welding Gun Side View Of Gun AngleConditions That Affect Weld Bead Shape Push Perpendicular DragShort Normal Long Slow NormalGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Weld bead Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Application Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Welding arc not stable Wire slipping in drive rolls Readjust welding parametersWelding power source Drive rolls if necessaryDrive Roll And Wire Guide Kits 087Grooved 056 0.9 mm 204Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s