Miller Electric S-62, S-64 manual Installing And Threading Welding Wire

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4-8. Installing And Threading Welding Wire

.Be sure that outlet cable has proper size liner for the welding wire size. When installing gun, position liner extending from outlet wire guide as close as pos- sible to drive rolls without touching.

Install gun. Lay gun cable out straight. Cut off end of wire. Push wire through guides up to drive rolls; continue to hold wire. Press Jog button to feed wire out gun.

.For soft wire or small diameter stainless steel wire, use 2 drive rolls and set drive roll pressure from 0 to a maximum of 4 on the pressure indicator scale (so that only the inner spring is compressed). This setting will generally give the best performance for these types of wires.

To adjust drive roll pressure, hold nozzle

about 2 in (51 mm) from nonconductive surface and press gun trigger to feed wire against surface. Tighten knob so wire does not slip. Do not overtighten. If contact tip is completely blocked, wire should slip at the feeder (see pressure adjustment above).

Cut wire off. Close cover.

Install wire guides and anti-wear guide.

If necessary, move hub and spool support so wire runs straight from the spool through the drive rolls. Install wire spool. Adjust tension nut so wire is taut when wire feed stops.

Pressure

Pressure

Indicator

Adjust

Scale

 

NONCONDUCTIVE

SURFACE

No Wire Slip

Tools Needed:

3/16, 5/64 in

15/16, 3/8 in

Install drive rolls.

NONCONDUCTIVE

SURFACE

Wire Slips

Ref. ST-156 929-A / Ref. SC-150 922 / 802 438 / Ref. ST-156 930 / S-0627-A

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Contents Processes OM-1579Description From Miller to You Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Definitions + + +Rating Label For CE Products Symbols And DefinitionsSite Selection InstallationSpecifications IntroductionGun Recommendation Table Equipment Connection DiagramsRear Panel Connections And Rotating Drive Assembly Motor Start Control Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Pin Plug InformationTo adjust drive roll pressure, hold nozzle Installing And Threading Welding WireSpot Time Range SelectionOption Interface Standard Settings Optional Equipment DIP Switch SettingsVoltage Sensing Function Front Panel Controls OperationOverload Protection And Optional Side Panel Controls Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintainingDisconnect power before troubleshooting TroubleshootingCircuit Diagram Electrical Diagram196 503-A Main Assembly Parts ListOptional Control Box Control Box -1 Item Control Panel Control Panel -2 Item Drive Assembly, Wire Drive Assembly, Wire -1 Item Kit Roll Wire Size Drive Roll And Wire Guide Kits Fraction MetricRoll Drive Support ServiceMiller Electric Mfg. Co Owner’s Record