Miller Electric WC-115A manual Installation, Specifications, Typical Process Connections

Page 13

SECTION 3 − INSTALLATION

3-1. Specifications

AC Input Power

Welding Power

DC Output For

Weld Circuit

 

 

Control

Overall Dimensions

Weight

1-Phase

Source Type

Rating

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Constant Current

 

100 Volts, 200

Length: 12-1/4 in

 

115 Volts,

 

(311 mm)

 

(CC) Or Constant

 

Amperes, 100%

 

 

Width: 9-1/4 in

20 lb

2 Amperes,

Voltage (CV) DC,

30 Volts

Duty Cycle Using

(235 mm)

(9 kg)

50/60 Or 100 Hz

With Or Without

 

Argon Shielding

 

Height: 8-5/8 in

 

 

Contactor

 

Gas

 

 

 

(219 mm)

 

 

 

 

 

 

 

 

 

 

 

 

3-2. Typical Process Connections

NOTE

Use gun Owner’s Manual when making connections.

Gas Hose

115 Volt

Control

Constant current and/or constant voltage transformer and engine-driven DC power sources. If the power source does not have a weld output contactor, the optional contactor kit should be ordered.

Weld Power Cable* (Not Included)

10 ft (3 m) Contactor Cord**

10 ft (3 m) 115 VAC Power Cord

Control Cord

Weld Power Cable

Work

Voltage Sensing Lead For CC Mode

(Factory Supplied − Customer Installed)

*See Section 3-3for recommended cable sizes.

**Contactor cord only supplied with unit not equipped with contactor.

3-3. Weld Output Terminals And Selecting Cable Sizes

 

 

 

Total Cable (Copper) Length In Weld Circuit Not Exceeding

 

 

 

100 ft (30 m) Or Less

150 ft

200 ft

250 ft

300 ft

350 ft

400 ft

 

 

(45 m)

(60 m)

(70 m)

(90 m)

(105 m)

(120 m)

 

 

 

 

Weld Output

Welding

10 − 60%

60 − 100%

 

 

 

 

 

 

Duty

Duty

 

 

10 − 100% Duty Cycle

 

Terminals

Amperes

 

 

 

Cycle

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

4

4

4

3

2

1

1/0

1/0

 

150

3

3

2

1

1/0

2/0

3/0

3/0

 

200

3

2

1

1/0

2/0

3/0

4/0

4/0

 

250

2

1

1/0

2/0

3/0

4/0

2-2/0

2-2/0

801 487-A

300

1

1/0

2/0

3/0

4/0

2-2/0

2-3/0

2-3/0

 

 

 

 

 

 

 

 

 

Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.

S-0007-D

 

 

 

 

 

 

 

 

OM-1078 Page 9

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Contents Processes OM-1078142 862LDescription From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers − Consignes DE Sécurité − À Lire Avant Utilisation Signification des symbolesLES Décharges Électriques peuvent être mortelles LES Fumées ET LES GAZ peuvent être dangereuxLES Particules Projetées peu- vent blesser les yeux LE Soudage peut causer un incen- die ou une explosionLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications − InstallationTypical Process Connections Weld Output Terminals And Selecting Cable SizesGun/Feeder Connections Work . Contactor cord only on standard model Weld Cable Connections Input Power ConnectionPin Pin Information Remote Pin Pin Information Contact Closure ConnectionsContact Closure Aluminum On 1/8 in Material Typical Settings For 4043− Operation − Maintenance & TroubleshootingVolt Model Controls Shielding GasOverload Protection TroubleshootingCircuit Diagram − Electrical DiagramComplete Assembly Of WC-115A − Parts ListDia Part Description Quantity Mkgs OM-1078 Support ServiceMiller Electric Mfg. Co Owner’s Record