Miller Electric WC-115A manual Typical Settings For 4043, Aluminum On 1/8 in Material

Page 20

3-10. Typical MIG Connections And Settings Using Weld Control And Spoolgun

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tools Needed:

 

 

 

 

 

 

 

 

 

 

 

 

Typical Settings For 4043 (.035)

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum On 1/8 in Material:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4 in

 

 

 

 

 

 

 

 

 

 

 

 

Note Coarse Range and Weld

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Process switch settings.

 

 

 

 

 

 

 

10

 

 

9

8

Work

Connect to unused

 

contactor terminal.

12

6

Left Side View

2

1

3

11

5

Plug and sensing lead not used in this application.

 

 

4

5

6

7

802 750 / 200 017

 

 

 

 

 

 

. This section provides general guide-

. Be sure to use the correct size weld

 

Typical Settings For 4043 (.035)

 

lines and may not suit all applications.

cables (see Section 3-3).

 

Aluminum On 1/8 in Material:

 

 

 

 

1

Weld Control

Route weld cable from welding generator

 

> Set Weld Process Selector switch to

2

Spoolgun

Electrode terminal through reed switch to

 

 

Wire + (DCEP) position.

unused contactor terminal. Connect weld

 

 

 

 

 

 

 

3

Optional Contactor (Recommended)

cable from spoolgun to weld control weld ter-

 

> Set Coarse Range switch to Wire/Low

4

Reed Switch

minal (item 6).

 

 

 

(17-22 volts) position.

 

 

 

 

5

Weld Cable (Customer-Supplied)

Connect work cable to welding generator

 

> Set Fine Control to desired voltage

6

Weld Control Weld Terminal

Work terminal.

 

 

Insert trigger control plug (item 11) into weld

 

 

(arc length). Start with a low voltage

7

Weld Power Cable From Spoolgun

 

 

setting (about 4) to prevent burnback.

control receptacle. Tighten threaded collar.

 

 

8

Work Clamp

 

 

 

Connect ac power cord (item 12) to 120 volt

 

> Set wire feed speed between 240-270

9

Gas Hose

 

ac receptacle on welding generator.

 

 

ipm. For 1/4 in. and thicker materials,

10

Argon Cylinder

Connect gas hose from spoolgun to regula-

 

 

set Coarse Range switch to Wire/High

11

Trigger Control Cord

tor on Argon bottle.

 

 

 

and Fine Control to 6. Increase/de-

 

 

 

crease Fine Control setting to in-

 

 

 

 

 

 

12

Input Power Cord

Reinstall weld control wrapper.

 

 

crease/decrease arc length.

OM-1078 Page 16

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Contents Description OM-1078142 862LProcesses From Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Signification des symboles − Consignes DE Sécurité − À Lire Avant UtilisationLES Décharges Électriques peuvent être mortelles LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut causer un incen- die ou une explosion LES Particules Projetées peu- vent blesser les yeuxLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques − Installation SpecificationsTypical Process Connections Weld Output Terminals And Selecting Cable SizesGun/Feeder Connections Work . Contactor cord only on standard model Input Power Connection Weld Cable ConnectionsPin Pin Information Remote Contact Closure Connections Pin Pin InformationContact Closure Typical Settings For 4043 Aluminum On 1/8 in Material− Maintenance & Troubleshooting − OperationVolt Model Controls Shielding GasTroubleshooting Overload Protection− Electrical Diagram Circuit Diagram− Parts List Complete Assembly Of WC-115ADia Part Description Quantity Mkgs OM-1078 Service SupportOwner’s Record Miller Electric Mfg. Co