Miller Electric WC-115A manual Work . Contactor cord only on standard model

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3-5. Installing Voltage Sensing Lead And Motor Start Control Adjustment

1

Front

2

3

4

CV CC INT. EXT.

1 2 3

RC3

1Center Baffle

2Circuit Board PC1

3Jumper Plug

4Receptacle RC3

Internal (INT) and external (EXT) are stamped on PC1 just above RC3. Unit is shipped with jumper plug in internal (INT) position.

To install voltage sensing lead, proceed as follows:

5Clamp

6Cord

Connect ring terminal on end of cord using screw in clamp. Crimp clamp tabs around cord.

7 Strain Relief

Slide strain relief onto cord approximately 6 in (152 mm) from cord end.

10

6

7

8

9

For CC operation, connect voltage sensing lead to workpiece.

5

Remove upper hole plug from rear panel.

Insert cord into opening in rear panel, and secure strain relief into opening.

8 Terminal Strip 1T

Connect voltage sensing lead to terminal strip 1TK at lead 42.

9 Voltage Sensing Lead

For constant current welding (CC), place jumper plug in the EXT position. Connect voltage sensing lead to workpiece.

For constant voltage welding (CV), place jumper plug in the INT position. Do not install voltage sensing lead.

10 Potentiometer R70

To adjust motor ramp speed, remove protective cap (if present), and adjust potentiometer R70 using a small nonconductive screwdriver. Rotating R70 clockwise increases the time it takes the motor to ramp up to speed.

Reinstall wrapper.

Work . Contactor cord only on standard model.

Rear View

Tools Needed:

1/4 in

150 035-B / Ref. 143 328-K / 149 920-B

OM-1078 Page 11

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Contents OM-1078142 862L ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − À Lire Avant Utilisation LES Décharges Électriques peuvent être mortellesLE Bruit peut affecter l’ouïe LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LES Pièces Chaudes peuvent cau- ser des brûlures gravesLES Pièces Mobiles peuvent cau- ser des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut FairePrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Weld Output Terminals And Selecting Cable Sizes − InstallationSpecifications Typical Process ConnectionsGun/Feeder Connections Work . Contactor cord only on standard model Weld Cable Connections Input Power ConnectionPin Pin Information Remote Pin Pin Information Contact Closure ConnectionsContact Closure Aluminum On 1/8 in Material Typical Settings For 4043Shielding Gas − Maintenance & Troubleshooting− Operation Volt Model ControlsOverload Protection TroubleshootingCircuit Diagram − Electrical DiagramComplete Assembly Of WC-115A − Parts ListDia Part Description Quantity Mkgs OM-1078 Support ServiceMiller Electric Mfg. Co Owner’s Record