Miller Electric DB17V12R, DB1725RDI25, DB1712RDI25 manual Amperage Range Gas Type Polarity, 50-150

Page 13

SECTION 5 − SELECTING AND PREPARING TUNGSTEN

ELECTRODE FOR DC OR AC WELDING

ac/dc_gtaw 2/2004

Y Whenever possible and practical, use DC weld output instead of AC weld output.

5-1. Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten)

 

 

Amperage Range - Gas Type- Polarity

 

 

 

 

 

 

Electrode Diameter

DC − Argon − Electrode

DC − Argon − Elec-

AC − Argon

AC − Argon −

 

Negative/Straight Po-

trode Positive/Rev-

 

Balanced Wave

 

larity

erse Polarity

 

 

 

 

 

 

 

 

 

2% Ceria (Orange Band), 1.5% Lan-

 

 

 

 

thanum (Gray Band), Or 2% Thorium

 

 

 

 

(Red Band) Alloy Tungstens

 

 

 

 

 

 

 

 

 

.010”

Up to 25

*

Up to 20

Up to 15

.020”

15-40

*

15-35

5-20

.040”

25-85

*

20-80

20-60

1/16”

50-160

10-20

50-150

60-120

3/32”

135-235

15-30

130-250

100-180

1/8”

250-400

25-40

225-360

160-250

5/32”

400-500

40-55

300-450

200-320

3/16”

500-750

55-80

400-500

290-390

1/4”

750-1000

80-125

600-800

340-525

 

 

 

 

 

Pure Tungsten

 

 

 

 

(Green Band)

 

 

 

 

 

 

 

 

 

.010”

Up to 15

*

Up to 15

Up to 10

.020”

5-20

*

5-20

10-20

.040”

15-80

*

10-60

20-30

1/16”

70-150

10-20

50-100

30-80

3/32”

125-225

15-30

100-160

60-130

1/8”

225-360

25-40

150-210

100-180

5/32”

360-450

40-55

200-275

160-240

3/16”

450-720

55-80

250-350

190-300

1/4”

720-950

80-125

325-450

250-400

 

 

 

 

 

Zirconium Alloyed Tungsten (Brown

 

 

 

 

Band)

 

 

 

 

 

 

 

 

 

.010”

*

*

Up to 20

Up to 15

.020”

*

*

15-35

5-20

.040”

*

*

20-80

20-60

1/16”

*

*

50-150

60-120

3/32”

*

*

130-250

100-180

1/8”

*

*

225-360

160-250

5/32”

*

*

300-450

200-320

3/16”

*

*

400-550

290-390

1/4”

*

*

600-800

340-525

 

 

 

 

 

Typical argon shielding gas flow rates are 15 to 35 cfh (cubic feet per hour).*Not Recommended.

Figures listed are a guide and are a composite of recommendations from American Welding Society (AWS) and electrode manufacturers. OM-1600 Page 9

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Contents Processes OM-1600199 525EDescription From Miller to You Table of Contents Page Symbol Usage −SAFETY Precautions for Gtaw Torches − Read Before UsingGtaw Torch Hazards About Pacemakers EMF InformationSpecifications − SpecificationsExceeding Rated Amperage can damage torch and void warranty Duty CycleRequired Torch Parts And Torch Assembly − InstallationInternational Style Connector Assembly Installing TungstenConnecting Torch With One-Piece Cable Connecting TorchConnections Operating Torch Gas ValveConnecting Torch With Flow-Through Type Connection Connecting Torch With Two-Piece CableRoutine Maintenance − Maintenance & TroubleshootingTroubleshooting Disconnect torch before maintaining HoursEssary 50-150 Amperage Range Gas Type PolarityPreparing Tungsten Electrode For Welding − Guidelines for TIG Welding GtawPositioning The Torch Preparing Tungsten For Conventional AC WeldingPositioning Torch Tungsten For Various Weld Joints Torch Movement During WeldingTungsten Without Filler Rod Tungsten With Filler RodComplete Torch Assembly − Parts ListEnglish 194 ADAPTER, intl style flow through Torch Models With Gas Valve 17V12R Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record