Miller Electric 852 (50 Hz), 652 (60 Hz), 402, 302, 602, 452 manual Operation, Controls Non CE Models

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. A complete Parts List is available at www.MillerWelds.com

SECTION 5 − OPERATION

5-1. Controls (Non CE Models)

300 Amp Model Shown

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

2

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5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

8

7

6

 

Ref. ST-165 596-D

1Polarity Selector Switch (Optional On 50 Hz Models)

To change polarity on models not equipped with a Polarity Selector switch, reverse work and electrode cables at the weld output termi- nals (see Section 4-9).

! Turn Off Power before reversing cables.

2 Arc Force (Dig) Control

Control increases SMAW short-circuit amper- age which allows the operator to use a very

short arc length without sticking the electrode.

Set control at 0 for normal welding amperage. Turn clockwise to increase short-circuit amperage.

3 Hot Start Switch

Turn switch On for SMAW and Off for GTAW welding.

4Amperage Adjustment Control

5Digital Meters (Optional)

6Power Switch With Indicator Light

7High Temperature Shutdown Light

8 Remote Amperage Control Switch

For front panel control, place switch in Panel position. For remote control, place switch in Remote position, and connect remote device (see Section 4-12).

9 Output Switch (Contactor)

For front panel control of output, place switch in Panel position. For remote control of output, place switch in Remote position, and connect remote device (see Section 4-12).

! Turn Off power before connecting re- mote device.

OM-222 Page 21

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Contents Processes Arc Welding Power SourceDescription File Stick SmawFrom Miller to You Table of Contents Decstat6/05 DirectivesStandards Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-222 − Definitions General Precautionary LabelInput Connection Label Nameplate Safety SymbolsElectric Shock And Airflow Label ? aManufacturer’s Rating Labels For CE Products Weee Label For Products Sold Within The EU Symbols And DefinitionsDuty Cycle And Overheating − InstallationSpecifications Amp Model Volt-Ampere CurvesLocation And Airflow Selecting a LocationDimensions Amp Models Dimensions And WeightsWeight 352 lb 160 kg 404 lb 183 kg 505 lb 229 kg Holes EFrontWeld Output Terminals TippingVAC Receptacle And Supplementary Protectors Selecting Cable Sizes Connecting Weld Output CablesRemote 14 Receptacle Information Connecting Remote ControlInformation To remote On/O ff sw itchElectrical Service Guide Tools Needed Do not overtighten Jumper link nuts Placing Jumper LinksWelding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connec- tions = GND/PE Earth GroundTurn Off power before connecting re- mote device Turn Off Power before reversing cables− Operation Controls Non CE ModelsControls CE Models Routine Maintenance − Maintenance and TroubleshootingDisconnect power before maintaining Fuse F1Trouble Remedy TroubleshootingReset supplementary protector CB1 see Section OM-222 Circuit Diagram − Electrical Diagram218 518-A Recommended Spare Parts − Parts ListRecommended Spare Parts Page Page Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s