Miller Electric D-74D manual Diagnostics

Page 25

7-2.

Diagnostics

 

1 LED3 On Right Side Motor

 

Control Board PC1

 

2 LED3 On Left Side Motor

 

Control Board PC101

 

3 LED3 On Dual Board PC70

 

2

 

3

 

1

 

803 063-A

 

 

Display On

 

LED3 Sequence

 

Indicated Error

 

 

Optional Meter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left Side Motor Control

 

HELP 11

 

1 Blink

 

 

Communication Error

 

 

 

 

 

 

 

Board PC101

 

HELP 12

 

2 Blinks

 

 

Trigger Error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HELP 13

 

3 Blinks

 

 

Tach Error

 

 

 

 

 

 

 

 

 

 

HELP 14

 

*4 Blinks

 

 

Motor Error

 

 

 

 

 

 

 

 

Right Side Motor Control

 

HELP 21

 

1 Blink

 

 

Communication Error

 

 

 

 

 

 

 

Board PC1

 

HELP 22

 

2 Blinks

 

 

Trigger Error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HELP 23

 

3 Blinks

 

 

Tach Error

 

 

 

 

 

 

 

 

 

 

HELP 24

 

*4 Blinks

 

 

Motor Error

 

 

 

 

 

 

 

 

Dual Board PC70

 

HELP 31

 

*4 Blinks

 

 

Communication Error

 

 

 

 

 

*Since blink On time and blink Off time are equal in a four-blink

 

cycle, the four−blink sequence appears as constant blinking.

 

 

 

 

 

 

 

 

 

 

 

 

 

Error Indications

a lower one (if a motor error and a communica-

 

ride is not enabled), or if the user holds the

Error conditions are indicated by LED3 on

tion error existed, the light would blink four

 

trigger past the postflow phase in a timed

times for the motor error).

 

 

weld. This error also occurs if the trigger is

PC1, PC101, PC70 or on display if meter op-

 

 

 

 

 

 

held when the feeder is powered up. The er-

tion is present. To view LED3, turn Off unit, re-

The communication error occurs 2.5 sec-

 

 

ror may be cleared by releasing the trigger.

move wrapper, and turn unit On. LED3 is most

onds after a loss of communication between

 

 

 

easily observed from the left side of the unit.

the motor and the optional meter board or

The tach error occurs 2 seconds after the

The LED blinks in a 2.5 second cycle. The

Dual board. The user may continue to weld

 

loss of tachometer feedback. The user may

number of blinks in this period indicates the

with this error. The error may be cleared by

 

continue to weld with this error. The motor

type of error.

turning power Off, waiting a minimum of two

 

speed is regulated through the monitoring of

The priority of the errors is related to the num-

seconds, and turning power On.

 

voltage and current.

The trigger error occurs if the user has the

The motor error indicates that the motor

ber of blinks indicating the error. The more

blinks, the more severe the error (motor error

trigger held for more than two minutes with-

 

has been drawing too much current for too

is top priority). A higher priority error overrides

out striking an arc (providing current over-

 

long.

 

 

 

 

 

 

 

 

OM-1500-6 Page 21

Image 25
Contents Processes OM-1500-6 206 805HDescription File MIG GmawFrom Miller to You Table of Contents Directives Decwire6/05Standards Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDrive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Rating Label For CE Products Symbols And DefinitionsSite Selection SpecificationsRating Equipment Connection Diagrams Rear Panel Connections And Rotating Drive Assembly Motor Speed Wire Type Wire Size Feed Speed Capability Wire Type, Size, And Feed Speed Capability TablePin Plug Information Gun Recommendation TableInstalling And Threading Welding Wire Current Detect Override OFF Factory Default S1-1 And S1-2 Setting Internal DIP SwitchesRight Side Motor Control Board PC1 Left Side Motor PC101 Automatic Run-In OFF S1-1 And S1-2PC60 Optional Equipment DIP Switch SettingsLeft/Right Select Switch Power SwitchPower Switch Jog/PurgeTrigger Hold Switches Trigger Hold SwitchVoltage Control And Digital Meters Disconnect power before maintaining Routine MaintenanceMonths Diagnostics Disconnect power before troubleshooting TroubleshootingWire feeds, shielding gas flows, but Trouble RemedyOM-1500-6 − Electrical Diagram 204 716-B 21 −2 Main AssemblyPart Description Quantity Control Box 130 Harness Connectors/ReceptaclesDrive Assembly, Wire -1Item Drive Assembly, Wire203 Kit Roll Wire Size Drive Roll And Wire Guide Kits Fraction MetricRoll Drive Roll Drive KitPage Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s