Miller Electric CST 250 VRD manual Stick Dcep Direct Current Electrode Positive Connections

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3-8. Stick DCEP (Direct Current Electrode Positive) Connections

1 Negative (−) Weld Output Terminal

Connect work lead to negative weld output terminal.

2 Positive (+) Weld Output Terminal

Connect electrode holder to positive weld output terminal.

2

1

Ref. 802 888 / Ref. 803 080

3-9. Electrical Service Guide

YCAUTION: INCORRECT INPUT POWER can damage this welding power source. This welding power source requires a CONTINUOUS supply of 50/60 Hz power at +10% of rated input voltage. Do not use a generator with automatic idle device (that idles engine when no load is sensed) to supply input power to this welding power source.

NOTE

Actual input voltage cannot exceed ± 10% of indicated required input voltage. If actual input voltage is outside of this range, no output is available.

 

50/60 Hz Single-Phase,

50/60 Hz Three-Phase,

 

50% Duty Cycle

50% Duty Cycle

 

 

 

 

 

Input Voltage

220

220

400

440

 

 

 

 

 

Input Amperes At Rated Output

45

32

18

16

 

 

 

 

 

Max Recommended Standard Fuse Rating In Amperes 1

 

 

 

 

Time-Delay 2

50

40

20

20

Normal Operating 3

70

50

25

25

 

 

 

 

 

Min Input Conductor Size In AWG/Kcmil

8

10

14

14

 

 

 

 

 

Max Recommended Input Conductor Length In Feet (Meters)

129 (39)

132 (40)

174 (53)

210 (64)

 

 

 

 

 

Min Grounding Conductor Size In AWG/Kcmil

8

10

14

14

 

 

 

 

 

Reference: 2002 National Electrical Code (NEC)

1Choose a circuit breaker with time-current curves comparable to a Time Delay Fuse.

2“Time-Delay” fuses are UL class “RK5” .

3“Normal Operating” (general purpose − no intentional delay) fuses are UL class “K5” (up to and including 60 amp), and UL class “H” ( 65 amp and above).

YCaution: Failure to follow these fuse and circuit breaker recommendations could create an electric shock or fire hazard.

OM-220 812 Page 15

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Contents Processes OM-220 812BDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Sécurité − À Lire Avant Utilisation LES Décharges Électriques peuvent être mortellesLE Bruit peut affecter l’ouïe LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LES Pièces Chaudes peuvent cau- ser des brûlures gravesLES Pièces Mobiles peuvent cau- ser des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut FaireInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications − InstallationDuty Cycle And Overheating DC Amps Stick Smaw Volt-Ampere CurvesTIG Gtaw Volt-Ampere Curve Selecting a Location Dimensions And WeightLocation And Airflow Terminals Amperes Weld Output Terminals And Selecting Cable Sizes150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mPositive + Weld Output Terminal Input Voltage Electrical Service Guide50/60 Hz Single-Phase 50/60 Hz Three-Phase Stick Dcep Direct Current Electrode Positive ConnectionsSelecting 220 Volts AC Single/Three Phase Input Voltage Relinking Board Connection For 400 440 VAC Input Power Selecting 400 440 Volts AC Three Phase Input Voltage= GND/PE Connecting Input PowerFor three-phase operation For single-phase operationControls − OperationLift-ArctTIG Normal Process Select ControlApplication Stick Start Procedure − Scratch Start TechniqueLift-ArcStart Procedure Lift-Arc StartRack Mounting Amp Adjust ControlRemote 14 Receptacle Information Fan-On-DemandMonths − Maintenance and TroubleshootingRoutine Maintenance Blowing Out Inside Of UnitTrouble Possible Causes Remedy TroubleshootingUse proper size and type of weld cable see Section Circuit Diagram − Electrical Diagrams− Selecting and Preparing Tungsten Electrode Safety Information About TungstenSelecting Tungsten Electrode Tungsten Electrode OM-220 812 Main Assembly − Parts ListCAPACITOR,ELCTLT 2400 UF 500 VDC can 2.5 DIA Panel, Front w/Components Panel, Rear w/Components Magnetics Subassembly Heat Sink Assembly, Output Diode Base Assembly Heat Sink Assembly, Input Page Support ServiceMiller Electric Mfg. Co Owner’s Record