Festool PN574354 user manual Power Controls, Dust Collection, Router Speed and Feed Rate

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Power Controls

To operate the router:

1. Set the motor speed by turning the variable speed control knob to the desired speed according to the Router Speed Settings table below.

2. Start the router by pulling in on the power trigger.

3. If desired, lock the power trigger in the On position by holding in the trigger lock button, and then release the power trigger.

4. To release the trigger lock, pull in and then release the power trigger.

Router Speed and Feed Rate

The optimal router speed for an operation is determined by the diameter of the router bit and the type of material being machined. The important factor is the speed that the router bit tips move past the workpiece. The tip speed is proportional to the diameter of the router bit.

If the tip speed is too high, friction causes excessive heat and the workpiece can be scorched. Too low of a tip speed and the bit will tear the material instead of cutting (for aluminum, the bit will grab the workpiece).

The feed rate of the router past the workpiece is a function of the router speed, material type, and amount of material being removed. Too fast of a feed rate can cause chatter and tearout. Too slow of a feed rate can burn or scorch the workpiece.

Router Speed Settings

Material

 

Bit Diameter (inches)

 

Feed

 

≤½

 

¾

1

 

≥1½

 

Pine

5-6

 

5-6

4-6

3-5

 

3-5

Fast

Oak

5-6

 

4-6

4-5

3-5

 

2-4

Moderate

Cherry

3-5

 

3-5

3-4

2-4

 

2-3

Moderate

Maple

3-5

 

3-5

3-4

2-4

 

2-3

Slow

Particleboard

5-6

 

5-6

4-6

3-5

 

3-5

Fast

and MDF

 

 

 

 

 

 

 

 

 

 

Soft Plastics

3-5

 

3-5

3-4

2-4

 

1-3

Slow

Hard Plastics

2-4

 

1-4

1-3

1-2

 

1-2

Slow

Aluminum

3-4

 

3-4

2-3

2-3

 

1-3

Slow

Dust Collection

Note: The OF 2200 router can be connected to the power outlet of a Festool CT-class dust extractor; however, the more load that is on the router, the more power it will draw. If the router is drawing nearly it’s full load power, it may be necessary to connect the router to a separate electrical circuit from the dust extractor to prevent the electrical circuit from being overloaded.

Note: When routing plastics, there may be a significant buildup of static charge in the material and the router. To minimize nuisance static shocks, it is best to use an anti- static dust extractor hose.

The OF 2200 router was designed to have excellent dust collection capabilities. The integral dust collection port extracts dust right at the point of generation— near the router bit. The retractable dust shroud helps prevent dust from escaping the work area, and the optional chip deflector helps capture dust while edge routing.

The dust shroud is spring loaded and latches in the retracted position. To raise the shroud, lift it up until it clicks into position. To lower the shroud, press the release lever.

To use the Chip Deflector, refer to the “Installing Template Guides” section on page 11.

Supplemental User’s Manual

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Contents 2200 EB Plunge Router Limited Warranty About This Manual ContentsPersonal Safety General Power Tool Safety WarningsWork Area Safety Electrical SafetyService Specific Safety Rules for RoutersRespiratory Exposure Safety Warnings Technical SpecificationsOverview Intended UseDust Collection Power ControlsRouter Speed and Feed Rate Plunge Components Changing Router Bits Basic OperationChanging Collets Offset from a Surface Setting the Plunge DepthBy Router Bit Profile Changing Baseplates Installing Template Guides and Chip DeflectorPush-Cut Routing Basic RoutingFeed Direction Rules Fixed Depth RoutingPlunge Routing Fixed Depth Using the Turret LatchPlough Cuts Multi-depth Ploughing Using a Template GuideAdvanced Routing Techniques Multi-pass CutsMulti-position horizontal Profiles Multi-depth ProfilesPre-cutting Dovetails and Keyways Precision Routing Hardware Inlay Example using the Turret LatchRouter Control Tips for Successful RoutingChipping and Tearout ChatterClimb-Cut Routing What is Climb-CuttingGuide Rail Attachment AccessoriesGeneral Setup Edge Forming SetupEdge Guide Parts of the Systainer Systainer System ContainerStacking Systainers Symptom TroubleshootingRoutine Maintenance Maintenance2200 EB Router