Sanyo CH0951 Connecting Tubing between Indoor and Outdoor Units, Insulation of Refrigerant Tubing

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5-4. Connecting Tubing between Indoor and Outdoor Units

a)Tightly connect the indoor side refrigerant tubing extend- ed from the wall with the outdoor side tubing. (Fig. 47)

b)To fasten the flare nuts, apply specified torque as:

Table 5

Tube Dia.

Tightening Torque

 

 

1/4" (6.35 mm)

Approx. 130 – 170 lbs.·in. (150 – 200 kg·cm)

 

 

3/8" (9.52 mm)

Approx. 300 – 340 lbs.·in. (350 – 400 kg·cm)

 

 

1/2" (12.7 mm)

Approx. 430 – 470 lbs.·in. (500 – 550 kg·cm)

 

 

5/8" (15.88 mm)

Approx. 520 – 560 lbs.·in. (600 – 650 kg·cm)

 

 

5-5. Insulation of Refrigerant Tubing

IMPORTANT

To prevent heat loss and wet floors due to dripping of con- densation, both tubes must be well insulated with a prop- er insulation material. (Fig. 48) The thickness of the insula- tion should be a minimum 5/16" (8 mm). (Fig. 49)

CAUTION

After a tube has been insulated,

never try to bend it into a narrow

 

 

 

curve, as this may cause the tube to

 

break or crack.

5-6. Taping the Tubes

a)At this time, the 2 refrigerant tubes (and electrical wire if local codes permit) should be taped together with armor- ing tape. The drain hose may also be included and taped together as 1 bundle with the tubing.

b)Wrap the armoring tape from the bottom of the outdoor unit to the top of the tubing where it enters the wall. As you wrap the tubing, overlap half of each previous tape turn. (Fig. 50)

c)Clamp tubing bundle to wall, using 1 clamp approx. every 47 in. (120 cm).

NOTE

Do not wind the armoring tape too tightly, since this will decrease the heat insulation effect. Also, be sure the conden- sation drain hose splits away from the bundle and drips clear of the unit and the tubing.

5-7. Finishing the Installation

After finishing insulating and taping over the tubing, use seal- ing putty to seal off the hole in the wall to prevent rain and draft from entering. (Fig. 51)

Torque wrench

Spanner

Indoor unit

Outdoor unit

Fig. 47

 

Insulation

 

Fig. 48

 

Insulation

Min.

Thickness:

5/16" (8 mm)

min. 5/16" (8 mm)

Fig. 49

Clamp

Insulated tubes

Fig. 50

Apply putty here

Tubing

Fig. 51

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Contents Contents Installation InstructionsWhen Installing… When TransportingCase of Improper Installation When WiringGeneral Additional Materials Required for Installation Installation Site SelectionHole of the bottom plate Outdoor UnitSolid base must not cover Case of right-rear KHS1852Remove the Rear Panel from the Unit Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall How to replace the grille Remove the Grille to Install the Indoor UnitHow to remove the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringNever fix the wiring by any Recommended Wire Length and DiameterIs fully seated on the rear PanelKHS0951, KHS1251 KHS1852 For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Right-side tubing MountingRisk of Electric Shock To unmount indoor unitDrain Hose Examples of Incorrect Wiring How to Install the Outdoor UnitWiring Instructions for the Outdoor Unit ProblemRefrigerant Tubing Flaring Procedure with a Flare ToolUse of the Flaring Method DeburringFinishing the Installation Connecting Tubing between Indoor and Outdoor UnitsInsulation of Refrigerant Tubing After a tube has been insulatedAir Purging Attempting to turn the valve Be sure to completely insertHex wrench before How to Test Run the Air Conditioner Ring Valve cap Stem Basic Function of the Service ValvesPump Down When using the remote control unit Remote Control Unit Installation PositionWhen mounting the remote control unit to prevent theft Mounting on a Wall