Sanyo CH0951, CH1251 installation instructions General

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1. General

This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.

1-1. Tools Required for Installation (not supplied)

1.Standard screwdriver

2.Phillips head screwdriver

3.Knife or wire stripper

4.Tape measure

1-2. Accessories Supplied with Unit Table 1

5.Carpenter’s level

6.Sabre saw or key hole saw

7.Hacksaw

8.Core bits

9.Hammer

10.Drill

11.Tube cutter

12.Tube flaring tool

13.Torque wrench

14.Adjustable wrench

15.Reamer (for deburring)

Parts

Figure

Q’ty

Parts

 

 

Figure

Q’ty

Parts

Figure

Q’ty

 

 

 

Tapping

Truss-head

 

Remote

 

 

Rawl plug

 

12

Phillips

12

 

1

 

screw

control unit

 

 

 

 

5/32

5/8" (4

16 mm)

 

 

 

 

 

 

 

 

 

Drain hose

 

 

Remote

 

 

 

1

AAA alkaline

 

 

 

1

control

 

 

 

 

2

adapter

 

 

 

 

battery

 

 

 

holder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hex

 

1

 

 

 

 

 

 

 

 

wrench*

 

* Packed in the outdoor unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-3. Optional Copper Tubing Kit

Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or A/C workshop.

1-4. Type of Copper Tube and Insulation Material

If you wish to purchase these materials separately from a local source, you will need:

1.Deoxidized annealed copper tube for refrigerant tubing as detailed in Table 2.

When cutting tubing, add approximately 12" to 16" (30 cm to 40 cm) to each tube length to reduce vibration between the air conditioning units.

Table 2

2.Foamed polyethylene insulation for the specified O.D. copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 0.3 in. (8 mm).

1-5. Field Wiring

Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to 3-6. Wiring Instructions for details.

CAUTION Check local electrical codes and regulations before

obtaining wire. Also, check any specified instructions or limitations.

Narrow Tube

Wide Tube

Model

 

 

 

 

Outer Dia.

Thickness

Outer Dia.

Thickness

 

 

 

 

 

 

6.35 mm (1/4")

0.8 mm (0.0314")

9.52 mm (3/8")

0.8 mm (0.0314")

CH0951

 

 

 

 

 

6.35 mm (1/4")

0.8 mm (0.0314")

12.7 mm (1/2")

0.8 mm (0.0314")

CH1251

 

 

 

 

 

6.35 mm (1/4")

0.8 mm (0.0314")

15.88 mm (5/8")

1.0 mm (0.0394")

CH1852

 

 

 

 

 

3

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Contents Contents Installation InstructionsWhen Wiring When TransportingWhen Installing… Case of Improper InstallationGeneral Additional Materials Required for Installation Installation Site SelectionOutdoor Unit Solid base must not coverHole of the bottom plate Make a Hole KHS1852Case of right-rear Remove the Rear Panel from the UnitInstall the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Remove the Grille to Install the Indoor Unit How to remove the grilleHow to replace the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringPanel Recommended Wire Length and DiameterNever fix the wiring by any Is fully seated on the rearKHS0951, KHS1251 KHS1852 How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Right-side tubing MountingTo unmount indoor unit Drain HoseRisk of Electric Shock Problem How to Install the Outdoor UnitExamples of Incorrect Wiring Wiring Instructions for the Outdoor UnitDeburring Flaring Procedure with a Flare ToolRefrigerant Tubing Use of the Flaring MethodAfter a tube has been insulated Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Insulation of Refrigerant TubingAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner Basic Function of the Service Valves Pump DownRing Valve cap Stem Mounting on a Wall Remote Control Unit Installation PositionWhen using the remote control unit When mounting the remote control unit to prevent theft