Makita BHR241Z, BHR241RFE specifications Front

Page 11
Fig. 45

P 11/ 14

Repair

[[3] DISASSEMBLY/ASSEMBLY

[3] -8. Swash Bearing Section (cont.)

ASSEMBLING

2)Assemble Piston joint and two Flat washers 12 to Piston cylinder as illustrated in Fig. 40. Note: Do not forget to apply Makita grease R No.00. Refer to Fig. 2.

3)Insert Piston cylinder into Inner housing complete. (Fig. 41).

Fig. 40

Correct

Wrong

Piston cylinder

Piston joint

Flat washer 12

 

Flat washer 12

 

Fig. 41

Inner housing

4)Move Piston cylinder to the rear dead center position. (Fig. 42)

5)Insert the pole of Swash bearing 10 into the hole of Piston joint as illustrated in Fig. 43.

Fig. 42

Piston cylinder at

hole for the pole of

rear dead center

Swash bearing 10

position

 

 

Flat

 

Front

washer 12

Rear

 

Flat

 

 

washer 12

 

 

Piston joint

 

Fig. 43

Piston cylinder

hole of Piston joint

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pole of Swash bearing 10

Ring 8

Tilt Swash bearing 10 to insert the pole.

6)Insert Ring 8 (the end of Swash bearing section) into Inner housing complete. (Fig. 44)

7)Fitting the tip of Change plate in the groove on Clutch cam, insert Change plate over the pins of Inner housing complete. (Fig. 45)

Note: Ball bearing 608ZZ of Swash bearing section is not yet inserted into Inner housing complete in this step.

Fig. 44

Inner housing complete

Ball bearing 608ZZ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Swash bearing section

Ring 8

 

pins of Inner housing complete

Change plate

Ball bearing

 

608ZZ

tip of Clutch cam

 

 

Clutch cam

groove

 

 

8)Insert Ball bearing 608ZZ of Swash bearing section into Inner housing complete, and fasten Swash bearing section to Inner housing complete with two M4x12 hex socket head bolts. Then, put Compression spring 6 and Flat washer 5

through the upper pin of Inner housing complete, and secure them with Stop ring E-4 (Fig. 46)

Fig. 46

Flat washer 5 Compression spring 5

 

 

 

Note: If reusing M4x12 hex.

 

 

 

socket head bolts, be sure

 

 

Stop ring E-4

to apply ThreeBond 1321B

 

 

or 1342, or Loctite 242

 

 

 

 

 

 

to the threads before

 

 

 

fastening.

Ball bearing 608ZZ

Ring 8

Upper pin of

M4x12 Hex socket head bolt ( 2 pcs.)

 

 

Inner housing complete

 

 

(with threadlocker coated)

 

 

 

Image 11
Contents Tandard equipment SpecificationOptional accessories Repair Necessary Repairing ToolsAssembling Repair LubricationTool Holder Section DisassemblingChange Lever Torque Limiter Section ArmatureNeedle Bearing Complete and Oil Seal Disassembli NG Impact Bolt SectionSwash Bearing Section DISASSEMBLY/ASSEMBLY Retaining ring S-7 Front DISASSEMBLY/ASSEMBLY FET Maintenance programCircuit diagram Wiring diagram