Sterling STT 500 manual Dehumidified Air Dryer Explanations and information, Legal basis

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SM2-620

Dehumidified Air Dryer

1.2. Explanations and information

Various terms and designations are used in these operating instructions to ensure clarity. There- fore please note that the terms used in the text stand for the corresponding explanations listed be- low.

•Equipment

”Equipment” can mean an individual unit, a machine or an installation.

•Operating personnel

The ”operating personnel” are persons operating the equipment on their own responsibility or ac- cording to instructions.

•Operator

The ”operator” of the equipment (production manager, foreman, etc.) is the person responsible for all production sequences. The operator instructs the operating personnel of what is to be done.

•Operating instructions

The ”operating instructions” describe the interaction of the equipment, production sequences or methods. The operating instructions must be compiled by the operator of the equipment.

•Equipment foreman

When several operating personnel work on one machine, the ”equipment foreman” coordinates the sequences. The equipment foreman must be appointed by the operator.

•Trained personnel

”Trained personnel” are persons who, due to their training, are authorized to carry out the required work.

1.3. Legal basis

See “Manufacturer’s Certificate” resp. “Certificate of Conformity”.

1.4. Fields of applications

For the drying of thermoplastic granules and regrind before processing in order to remove all re- maining moisture from the granules both inside and out, independent of climate or ambient air conditions.

1.5. Notes on Usage

•Experienced operators can begin directly with the chapter on “Start-up” if the unit has been pro- perly installed.

•If the unit has not been installed yet, observe the instructions in the chapter on “Assembly Instruc- tions” and “Transport, Assembly and Storage”.

General Information 1-3

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Contents Sterling Material Processing Parts and Service Department STT Sterling Material Processing Edition 04/02 Order confirmation numberSTT Table of Contents Transport, Assembly and Storage Electrical manual Dehumidified Air Dryer General InformationGeneral Information Dehumidified Air Dryer Legal basis Dehumidified Air Dryer Explanations and informationFields of applications Safety instructions Safety instructionsDehumidified Air Dryer For your safety GeneralAssembly OperationMaintenance Dehumidified Air Dryer For the safety of the devices Start-up Start-upSTT Control system Key assignmentSTT Flow chart Indicator lamp messagesSTT Switching on the dryer Operation statusesPasswords STT Viewing the software-versionLogout LoginEdit Turning the devices on/off Timer on/offSTT Basic parameters Dryer on/offSTT Used air Act STT Entering dryer valuesRegeneration Heater Act Dew point maxReturn air cooler Target Return air cooler ActHopper entry X Target STT Entering hopper valuesHopper entry X Act Target % = C F GranulesGranules Act. C Valve block moved in/moved out/error STT Observing processing statusDate STT Setting date and timeTime Contrast STT Viewing/changing language and contrastLanguage Run on time drying blower -- 300 sec STT Changing parametersSelect Parameters ParametersXX on 0000 OFF 0000 XX = day Mo-Su STT Setting the timerExample STT Starting continuous operation Select Main menuSystem runtime STT Viewing system runtimeSelect System runtime XX hSTT Switching the dryer off Error and error correction Error and error correctionLED Alarm View Waiting messages NumberTotal messages DeleteOverflow Overflow warning On/OffSafety Switch Regeneration Blower Has Been Actuated Main Switch is OffSafety Temperature Limiter has been Activated Safety Switch Drying Blower Has Been ActuatedInsufficient Temperature Regeneration Heater Temperature Measurement Regeneration Heater DefectiveExcess Temperature Regeneration Heater Safety Switch Regeneration Heater Has Been ActuatedInsufficient Temperature Drying Heater Temperature Measurement Drying Heater DefectiveExcess Temperature Drying Heater Safety Switch Drying HeaterExcess Temperature Granules Hopper Temperature Measurement Granules Defective HopperValve Error Hopper Maintenance MaintenanceSTT STT Maintenance intervals STT Cleaning/renewing the air filters Return air filter Regeneration air filter Filter of the electrical cabinet STT Tensioning the V-belts Blower regeneration heater / Blower drying heater Disposing of the drying agent Servicing the accessoriesHigh-pressure blowers with frequency converter operation STT Changing the battery of the control system STT STT Resetting the control values Functional description Functional descriptionDew point dependent regeneration switch optional STT DryerSTT Drying hopper optional STT Return air cooler Automatic motor flaps optional STT Hopper heaters optionalConnection to a pneumatic conveying system optional Transport, Assembly and Storage Transport, Assembly and StorageDehumidified Air Dryer Transport and Packing With a fork lift truckWith a workshop crane Dehumidified Air Dryer Assembly StorageAssembly instructions Assembly instructionsConnection of the air coolers Dehumidified Air Dryer Electrical connection Basic Equipment Technical DataTechnical Data Optional EquipmentSM2-620 All dimensions are in mm.in. Subject to alteration Dimension sheet Spare parts list Spare parts listPos. ID-number Description STT 83986 Moisture sensor Return air coler optional Switching Cabinet and Operating UnitAccessories Flaps optionalElectrical manual Electrical manualAccessories AccessoriesAccessories Entering values on the OP 7 Entering Values Entering Numerical Values Entering Alphanumeric Values Step Procedure Entering Symbolic Values Accessories Flap control with Fuzzy-Logic Flap control with Fuzzy-Logic Control unit flap

STT 500 specifications

The Sterling STT 500 stands out as a versatile and powerful tool designed for professionals in various industries, such as construction, manufacturing, and automotive. This innovative machine integrates advanced technologies and a range of features to enhance performance and user experience.

One of the key attributes of the Sterling STT 500 is its robust engine. Powered by a high-efficiency motor, it delivers impressive torque and power output, allowing it to handle heavy-duty tasks with ease. This machine can operate under demanding conditions, making it suitable for both indoor and outdoor applications.

The STT 500 boasts a user-friendly interface that includes an intuitive control panel. This feature allows operators to easily manage the machine's settings and monitor its performance in real-time. The clear digital display provides essential information, including power levels, operating modes, and maintenance alerts, ensuring that users can perform their tasks effectively and efficiently.

In terms of safety, the Sterling STT 500 is equipped with multiple protective features. This includes emergency shut-off systems and overload protection, which safeguard both the machine and the operator during operation. Additionally, its ergonomic design minimizes physical strain on users, contributing to a safer working environment.

The STT 500 also highlights its advanced connectivity options. With built-in Bluetooth and Wi-Fi capabilities, users can sync the machine with their devices for seamless data transfer and remote monitoring. This feature enables businesses to track machine performance, schedule maintenance, and optimize operations.

Durability is another hallmark of the Sterling STT 500. Constructed with high-quality materials, it is engineered to withstand the rigors of daily use. Its rugged chassis and protective casing ensure longevity, making it a valuable investment for any company looking to enhance their productivity.

The machine’s versatility is further augmented by various accessories and attachments that can be utilized for different applications. Whether it’s drilling, cutting, or grinding, the STT 500 can be tailored to meet diverse operational needs, allowing users to maximize their workflow.

In conclusion, the Sterling STT 500 is an exemplary choice for those seeking a powerful, efficient, and durable tool for their professional tasks. With its advanced technology, user-centric design, and safety features, it continues to meet and exceed the expectations of users across multiple industries.
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