Thermo Products OH8FA119DV5B, OH8FA119DV5R Dealer Maintenance, General Inspection, Heat Exchanger

Page 54

V. DEALER MAINTENANCE:

SAFETY DURING SERVICING AND INSPECTION

: Personal injury or property damage could result from repair or service of this appliance by anyone other than a qualified heating contractor. The user may only perform the activities described in the Homeowner/User Routine Maintenance section of this manual.

: To avoid injury from moving parts, or electrical shock, shut off the power to the appliance before removing blower compartment door and servicing this appliance.

: When servicing controls, label all wires prior to disconnecting. Reconnect any removed wires correctly. Wiring errors can cause improper and dangerous operation. Dangerous operation can result in injury or damage.

IMPORTANT: Verify the proper operation of this appliance after any servicing is performed.

A qualified heating contractor should perform the following maintenance procedures at the beginning of each heating season. Correct any deficiencies at once.

A.GENERAL INSPECTION:

χWARNING: Shut off oil and disconnect power before continuing with this inspection.

1.Vent terminal - Visually inspect the terminal for restrictions, loose or missing fasteners, external damage, and carbon build-up. Clean the vent terminal and the screen(s) covering any opening in the terminal. Repair any minor damage. If necessary, replace a severely damaged or degraded vent terminal.

2.Burner – Visually check the burner, and below the burner, for indications of oil leaks. Correct any, if found. Remove the burner and measure the ignition electrode gap. It should be set to 5/32 inch. Adjust it, if necessary. Clean any accumulation of dust, dirt, or debris from the air shutter or air band openings. If necessary, clean housing and blower wheel with a damp cloth. Use a vacuum to remove any lint or dust from motor assembly. Add a few drops of non-detergent oil to each of the motor lubrication holes.

3.Combustion Chamber - Inspect the liner for deterioration, oil and carbon build-up. If the accumulation of oil or carbon is significant, this is a strong indicator that the burner is out of adjustment. Inspect the burner nozzle for partial blockage and excessive wear. Replace it, if required. Check and adjust oil pump pressure, if needed. Refer to Initial Heating System Adjustments section of this manual.

Note: Care must be given to ensure no damage occurs to the chamber insert. (Refer to Figure 12)

4.Heat Exchanger – Visually inspect the heat exchanger for excessive carbon (soot) build-up. Refer to the Heat Exchanger section of the manual.

5.Oil Filter – Replace the supply line oil filter cartridge with a new filter of the same type and rating. Clean the body of, or mounting plate for, the oil filter.

6.Labels and Markings - Clean all appliance labels, markings, and instruction plates, as necessary, and verify that all are still legible. Any illegible or missing markings must be replaced. Replacements can be obtained by contacting Thermo Products.

B.HEAT EXCHANGER:

51

Page 53 Page 55
Image 54
Page 53 Page 55
Contents OH6FA072DV4B OH6FA072DV4ROH6FA072DV4N OH6FX072DV4R Contents = Highboy D = Downflow = FrontSafety Section Page Codes and Clearances Combustible materialNon-combustible material Highboy OH6FA072D OH8FA119D II. General Instructions Read Before Start of InstallationType Model NO.1 From Sides Front Unit Furnace TOP Sides of Plenum From Rear FLUE/VENTChimney Proper Chimney SizePrevention of Chimney Condensing Proper Vent Connector PIPE/CHIMNEY Connection Proper Chimney HeightNo Interconnected Chimney Flues Tight CLEAN-OUT Doors and ConnectionsTight Joints Flue Pipe CLEARANCES, Sizing and TypeReduction of Clearances with Specified Forms of Protection Venting Rotation of Front Flue ElbowDraft Regulators Duct WORK/AIR ConditioningAirflow Requirements and Sizing of Duct Work Page Supply air duct sizing Example Air Filter Mounted External to Furnace ExamplesA typical filter rack and dimensions for the OH6 furnace Limit Position and Location Maximum Filter Type Air Velocity Model Number Ft/minOH6 OH8 Burner Installation Do not remove this retainer when installing burnerBurner Specifications and Applications Do not Change Position of the ChamberBeckett Riello BTU/HRMounting the 2-STAGE Riello Burner BTU/HR Heating CapacityOIL Tank and Piping OIL Filter Electrical WiriingElectronic Air Cleaner EAC and Humidifier Installation Thermostat Anticipator Setting Fan Control ModulePreferred method of adjustment Heat Anticipator Adjustment ScaleBlower Motor Speed Selection Heating Speed Set-ups OH6FA072DV41A ECM blower motor speed chart OH8FA119DV5Heating Speed Set-ups 2 Stage OH6FX072DV4Cooling blower motor speed chart 3A Cooling blower motor speed chart Cooling Speed Set-upsOH6FA072D48 HighOH8FA119D60 12.5/1270 11.7/1200 11.2/1150 10.7/1110 10.2/1060 1020 969Terminal Definitions & Field Wiring Blower Controller Information for PSC MotorInputs OutputsOperating Modes On and OFF Blower Delay Time Switch Settings PSC Trouble Shooting Diagnostic FeaturesStartup Procedures STOP! Read the safety information aboveOperating Instructions Adjustment of Burner Combustion To Turn Off Oil to ApplianceCombustion Head Setting for 2-STAGE Riello Burner Preliminary Adjustment of Burner Air Band and Air ShutterAIR Damper Adjustment Turn to the Right Sign +Turn to the Left Sign 1st Stage Adjustment 2nd Stage AdjustmentAdjustment Of Heat Input Rate Page Checkout Procedure III. Users Information Section Inspection AreasFilter Cleaning and Location Starting the BurnerIV. Installers Instructions to User General Inspection Dealer MaintenanceSafety During Servicing and Inspection Heat ExchangerHeat Exchanger Cleaning Instructions OH6 8FT OH8 8FT SUPPLY/RETURN AIR Blower Filter maintenance procedureElectrical System SUPPLY/RETURN AIR FilterFilter replacement Extended Appliance ShutdownOn Shutdown VI. HOMEOWNER/USER Information and Routine Maintenance On StartupPage Location of oil primary control reset button Beckett Burner Riello BurnerCAD Cell Checkout Procedure DiagnosticsDiagnostic Features Number of flashes Cad Cell Resistance in ohms Model R7184BPage VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page Customer Appendix a Replacement Parts Replacement Parts for OH8FA119D Appendix B Wiring Diagrams OH6FA072DV4 ECM Wiring Diagram OH6FX072DV4 ECM 2-Stage Wiring Diagram OH8FA1119D60 PSC Wiring Diagram OH8FA1119DV5 ECM Wiring Diagram
Related manuals
Manual 78 pages 920 b

OH8FA119D60B, OH8FA119DV5B, OH6FX072DV4R, OH6FA072DV4N, OH6FA072D48N specifications

Thermo Products has established a reputation for delivering high-quality heating solutions tailored for various applications. Among their standout offerings are the OH8FA119DV5R, OH8FA119D60R, OH6FA072D48B, OH6FA072D48N, and OH6FA072DV4N models. These units are engineered with precision and incorporate advanced technologies to deliver reliable performance in residential and commercial settings.

One of the main features of these models is their energy efficiency. They utilize modern heat exchanger designs, which allow for maximum heat transfer while minimizing energy consumption. This not only helps in reducing utility bills but also supports sustainable practices by lowering the carbon footprint. Many systems are also equipped with variable-speed motors, providing precise airflow control, which enhances comfort while operating quietly.

In addition to their energy efficiency, these units incorporate smart technology that allows for seamless integration into home automation systems. This feature enables users to monitor and control their heating systems remotely through mobile apps, making it convenient to adjust settings for optimal comfort. The smart thermostats associated with these models often feature learning capabilities, which adapt to users' habits to optimize heating schedules further.

Durability is another standout characteristic of the OH8FA and OH6FA series. Built with robust materials, these heaters are designed to withstand the rigors of daily use. Many units come with extended warranties, reflecting the manufacturer's confidence in their longevity. Furthermore, corrosion-resistant components ensure that the units maintain their performance over time, even in challenging environments.

Safety is also a key consideration in these products. Equipped with multiple safety features, including overheat protection and flame sensors, users can rest assured their heating systems operate without risk. Additionally, these models often include advanced diagnostics, making troubleshooting easier and enhancing user experience.

In summary, Thermo Products' OH8FA119DV5R, OH8FA119D60R, OH6FA072D48B, OH6FA072D48N, and OH6FA072DV4N represent a blend of efficiency, technology, durability, and safety in heating solutions. Whether for a cozy home or a large commercial space, these models offer versatile options to meet diverse heating needs while prioritizing energy conservation and user convenience. As the demand for efficient heating continues to rise, Thermo Products remains a leader in providing innovative solutions that cater to modern heating requirements.
Top Page Image Contents