York D7CG 036 Filters, Condensate Drain, Service Access, Thermostat, Power and Control Wiring

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530.18-N8Y

The supply and return air duct systems should be designed for the CFM and static requirements of the job. They should NOT be sized to match the dimensions of the duct connections on the unit.

CAUTION: When fastening ductwork to the side duct flanges on the unit, insert the screws through the duct flanges only. DO NOT insert the screws through the casing.

Outdoor ductwork must be insulated and waterproofed.

Refer to Figure 9 for information concerning side and bottom supply and return air duct openings.

FILTERS

1" filters are supplied with each unit. 2" replacement filters may be used with no modification to the filter racks. Filters must always be installed ahead of the evaporator coil and must be kept clean or replaced with same size and type. Dirty filters will reduce the capacity of the unit and will result in frosted coils or safety shutdown. Minimum filter area and required sizes are shown in Table 5.

CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing compound on male pipe threads. Install a condensate drain line from the 3/4" PVC female connection on the unit to spill into an open drain.

NOTE: The condensate drain line MUST be trapped to provide proper drainage. See Figure 1.

FIG. 1 - RECOMMENDED DRAIN PIPING

SERVICE ACCESS

Access to all serviceable components is provided by the following removable panels:

Scroll compressor compartment

Burner compartment

Blower compartment

Main control box

Filter compartment

Motor access (on units with belt-drive option)

Refer to Figure 9 for location of these access panels.

CAUTION: Make sure that all screws are replaced on the unit to maintain an air-tight seal.

THERMOSTAT

The room thermostat should be located on an inside wall approximately 56" above the floor where it will not be subject to drafts, sun exposure, or heat from electrical fixtures or appliances. Follow manufacturer’s instructions enclosed with thermostat for general installation procedure. Color coded insulated wires (#18 AWG) should be used to connect thermostat to unit. See Figure 2 for wiring details.

NOTE: If the unit has an economizer, remove jumper J1 from terminals 8 and 10 on the relay board to prevent simulta- neous operation of the scroll compressor and the econo- mizer. If you want to energize the scroll compressor for supplemental cooling during the economizer operation, use a thermostat with two stages of cooling.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the National Electrical Code (NEC), ANSI / NFPA 70-1987 (in U.S.A.) current Canadian Electric Code (CEC) C22.1 (in Canada), and / or local ordinances. The unit must be electrically grounded in accordance with the N.E.C. ANSI / NFPA 70 or local codes.

Voltage tolerances which must be maintained at the compressor terminals during start-up and running conditions are indicated on the unit Rating Plate and Table 1.

The internal wiring harness furnished with this unit is an integral part of a UL and CGA design certified unit. Field alteration to comply with electrical codes should not be required.

A disconnect switch should be field provided for the unit. The switch must be separate from all other circuits. Refer to Figure 9 for installation location. If any of the wire supplied with the unit must be replaced, replacement wire must be of the type shown on the wiring diagram.

Electrical lines must be sized properly to carry the load. USE COPPER CONDUCTORS ONLY. Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly protected.

CAUTION: When connecting electrical power and control wir- ing to the unit, waterproof type connectors MUST BE USED so that water or moisture cannot be drawn into the unit during normal operation. The above waterproofing conditions will also apply when installing a field-supplied disconnect switch.

Refer to Figure 2 for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring information.

BLOWER SPEED SELECTION

Three blower motor speeds are available on the direct-drive units. The speed selection for the direct-drive units is determined by the CFM and ESP requirements of the applications. All units with belt-drive option have an adjustable motor pulley to achieve the above conditions.

All direct-drive units with 208/230 voltage are shipped with the wire labeled #116 connected to the "HIGH" speed tap on the blower motor. If a lower blower motor speed is desired, this wire should be moved to the "MED" or "LOW" speed tap on the motor for the speed desired.

All direct-drive units with 460 and 575 voltage are shipped with the wire labeled #116 connected to the "HIGH" speed tap on the blower motor. If the medium speed is required, connect wire #116 to the "MED" speed tap and the blue motor lead to the "HIGH" speed tap. If the low speed is required, connect wire #116 to the "LOW" speed tap, the blue motor lead to the "HIGH" speed tap and the orange motor lead to the "MED" speed tap.

SCROLL COMPRESSOR

These units are shipped with the scroll compressor mountings factory-adjusted and ready for operation.

CAUTION: Do Not loosen the scroll compressor mounting bolts.

COMBUSTION DISCHARGE

The products of combustion are discharged horizontally through a screened opening on the gas heat access panel.

TABLE 2 - GAS HEAT APPLICATION DATA

Input

Output

Available

Gas Rate

1

Temp. Rise °F

Capacity,

Capacity,

on

 

At Full Input

2

(Ft.3/Hr.)

 

 

(Mbh)

(Mbh)

Models

 

 

Min.

Max.

50

40

3 Ton

47

 

15

45

75

60

4 Ton

70

 

25

55

100

79

3/5/6 Ton

93

 

40/25/25

70/55/55

125

99

4/5/6 Ton

116

 

45/35/35

75/65/65

NOTE: Gas Heaters are shipped available for natural gas, but can be converted to L.P. with Kit Model No. 1NP0434. All furnaces meet the latest California seasonal efficiency requirements.

1Based on 1075 Btu/Ft3.

2The air flow must be adjusted to obtain a temperature rise within the range shown.

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Unitary Products Group

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Contents Sunline Installation InstructionSingle Package AIR Conditioners Table of Contents Installation Service Access Power and Control WiringFilters Condensate DrainDisconnect Switch Bracket for Units With Optional BELT-DRIVE BlowerPipe Sizing GAS PipingExternal SHUT-OFF GAS ConnectionPropane UNITS, Tanks and Piping Never USE a FlameVent and Combustion AIR Hoods Optional Economizer Rain Hood1000 1600 18002200 2400 2600 Economizer1 Bottom Duct Connections1Physical Data Center of GravityUnit AIR Flow TON Side Duct Connections @ 230/460/575 VoltsSize CFM RPM 1560 1077 1095 16301650 1660Superheat Charging Table for Model Blower Circuit Size Breaker Supply Motor AmpacityMIN MAX RLA LRA FLA Amps18.1 20.1 22.2 24.3 28.431.7 34.2 35.4 14.5 16.6 18.7 20.8Utilities Entry Data Knockout Hole Size Used forOperation Cooling SystemCooling Sequence of Operation Heating Sequence of OperationSTART-UP Burner AIR Shutter Adjustment Supply AIR Blower and Temperature Rise AdjustmentsPilot Checkout Burner InstructionsGAS Rate Cubic Feet PER Hour Checking GAS InputNatural GAS Maintenance TroubleshootingNormal Maintenance Cleaning Flue Passages and Heating ElementsModels only

D2CG 072, D7CG 060, D7CG 048, D7CG 036 specifications

The York D7CG 060, D7CG 048, D7CG 036, and D2CG 072 are advanced rooftop unit models designed for enhanced energy efficiency, reliability, and ease of use in commercial HVAC applications. These models are known for their robust features and technologies aimed at providing optimal indoor climate control.

The D7CG series, including the 060, 048, and 036 models, is built around a highly efficient design. They incorporate scroll compressors that operate quietly, contributing to a comfortable environment. The units are designed for high-ambient performance, enabling them to function efficiently even in extreme temperature conditions. The D7CG series also features an intelligent control system that allows for seamless integration with building management systems, optimizing energy usage and enhancing overall system performance.

One of the standout features of the D7CG models is their advanced heat exchanger technology, which improves heat transfer and overall efficiency. The coil design allows for superior airflow and enhanced temperature regulation, ensuring consistent comfort levels throughout the space. With variable-speed fans, these units adjust airflow dynamically, providing further energy savings and tailored climate control.

The D2CG 072 model, on the other hand, accentuates versatility and robustness. This unit also boasts a high-efficiency compressor and features a unique multi-stage heating and cooling process. Its modular design allows for easy installation and maintenance. The D2CG 072 is engineered for flexible configurations, accommodating various building sizes and layouts without compromising performance.

All four models are equipped with user-friendly digital controls that offer precise adjustments and monitoring capabilities. This feature allows building operators to quickly respond to changing conditions, ensuring optimal comfort for occupants while maintaining energy efficiency. Furthermore, they adhere to stringent environmental standards, incorporating low-GWP refrigerants that minimize their ecological footprint.

In summary, the York D7CG 060, D7CG 048, D7CG 036, and D2CG 072 models represent cutting-edge technology and innovative design in the commercial HVAC sector. Their high efficiency, advanced features, and user-centric controls make them suitable for a wide range of applications, ensuring reliable performance and comfort in diverse environments.