HP 422690 I manual Adjusting Blower Speed, Measuring Duct System Static Pressure, Wire Color

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SECTION 18. ADJUSTING

BLOWER SPEED

Determine initial heating and cooling speeds in system design stage. See Specification Sheet for airflow data. Depending on tests performed in following sections, you may need to change blower motor speed.

CAUTION: Heating speed tap should not be reduced below factory setting. Doing so may result in inadequate air circulation, and could cause excessive air temperature rise through furnace. This could cause a high-temperature limit switch to cycle burners on and off, reducing furnace efficiency and shortening heat exchanger life.

All models have these four motor speed designations:

High Speed (HI)

Black wire

Medium High Speed (MH)

Blue wire

Medium Low Speed (ML)

Yellow wire

Low Speed (LO)

Red wire

WARNING: To prevent electric shock, turn off electrical power to furnace before changing blower motor

speed.

1.To change cooling speed, move desired motor lead to terminal marked 'COOL' on Fan Timer. See Figure 22. Initial factory setting for cooling is high speed (black wire).

2.To change heating speed, move desired motor lead to terminal marked 'HEAT' on Fan Timer. See Figure 22. Factory setting for heating is listed in Table 9. Heating speed should not be reduced below factory setting.

Table 9. Factory Heating Speed and Temperature Rise.

 

 

GAS*

 

 

MOTOR

 

 

 

AIR

 

 

 

 

 

HEATING

 

 

 

 

INPUT

 

 

SIZE

 

TEMPERATURE

 

 

 

OPERATION

 

 

 

 

 

 

 

 

 

 

RISE RANGE

 

 

**SPEED TAP /

 

 

 

 

(Btu/hr)

 

 

(HP)

 

 

 

(°F)

 

 

 

 

WIRE COLOR

 

 

 

 

54,000

 

 

1/3

 

 

35-65

 

 

 

 

MH / BLUE

 

 

 

 

72,000

 

1/2

 

 

35-65

 

 

 

 

ML / YEL

 

 

 

 

72,000

 

3/4

 

 

30-60

 

 

 

 

ML / YEL

 

 

 

 

90,000

 

1/2

 

 

45-75

 

 

 

 

MH / BLUE

 

 

 

 

90,000

 

3/4

 

 

35-65

 

 

 

 

MH / BLUE

 

 

 

 

108,000

 

3/4

 

 

35-65

 

 

 

 

MH / BLUE

 

 

 

 

126,000

 

3/4

 

 

45-75

 

 

 

 

MH / BLUE

 

 

 

 

* Gas Input

and Motor HP can be found on rating plate.

 

 

 

 

** These are factory settings.

 

 

 

 

 

 

 

 

 

 

 

 

Table 10. Cooling Speed Selection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS*

 

MOTOR

 

 

 

AIR CONDITIONING TONNAGE

 

 

 

 

INPUT

 

 

SIZE

 

 

 

 

AT 0.5 INCHES WC

 

 

 

 

 

 

(Btu/hr)

 

 

(HP)

 

1.5

 

2

 

2.5

 

3

 

3.5

4

 

5

 

 

 

54,000

 

1/3

 

LO

 

ML

 

MH

 

HI

 

--

--

 

--

 

 

 

72,000

1/2

--

 

LO

 

ML

 

HI

 

--

--

 

--

 

 

 

72,000

3/4

--

 

--

 

LO

 

ML

 

MH

HI

 

--

 

 

 

90,000

1/2

--

 

LO

 

ML

 

HI

 

--

--

 

--

 

 

 

90,000

3/4

--

 

--

 

LO

 

ML

 

MH

HI

 

--

 

 

 

108,000

3/4

--

 

--

 

--

 

--

 

LO

ML

 

HI

 

 

126,000

3/4

--

 

--

 

--

 

--

 

LO

ML

 

HI

* Gas Input and Motor HP can be found on rating plate.

This table gives speed tap settings for installations with duct static pressure of 0.5” W.C. Duct work with a static pressure less than 0.5” W.C. will have increased airflow. To determine correct speed tap settings at ductwork static pressures other than 0.5” W.C., see specification sheet.

Figure 22. Main Blower Speed Selection.

3.Connect two unused motor leads to terminals marked "UNUSED MOTOR LEADS" on Fan Timer. See Figure 22.

WARNING: Failure to properly terminate unused motor leads could cause electrical shock.

SECTION 19. MEASURING DUCT SYSTEM STATIC PRESSURE

You will need a 0 to 1 inch W.C. slope gauge with 0 .01-inch resolution and two pressure measurement taps to measure duct system static pressure.

System airflow can be determined from Specification Sheet when duct system static pressure is known. Improper airflow in heating mode may result in poor heating performance and reduced heat exchanger life. Improper airflow in cooling mode may cause poor cooling performance or air-conditioning coil freeze -up.

High duct system static pressure is an indication of an overly restrictive duct system. Static pressure in excess of

0.5inches W.C. indicates a need for duct system redesign to ensure proper volume of airflow.

Follow this procedure:

1.Open supply-air registers and return-air grilles. Make sure registers and grilles are free of obstruction from rugs, carpets, drapes or furniture.

2.Set balancing dampers in supply duct system.

3.Check ductwork for obstructions or leaks.

4.Make sure filters are clean and in place.

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Installer’s Information Manual

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Contents ?? What to do if YOU Smell GAS Important Safety Rules Table of ContentsMeeting Codes Determining Best Furnace LocationFurnace Dimensions and Clearances PVC Pipe Installation Instructions Providing Venting and Combustion AIRGeneral Venting Guidelines Termination Location and Clearances Existing Vent ConsiderationsDirect or NON-DIRECT VENTING? United StatesDirect Venting Instructions two pipe system Determining Vent LengthAltitude Furnace Pipe See Note Input DIANON-DIRECT Venting Instructions one pipe system DIRECT-VENT TerminationAllowable Pipe Length feet NON-DIRECT Vent Termination Combustion and Ventilation AIR non-direct ventUnconfined Space Installation non-direct vent Area PER Diameter Given Pipe Opening Installing GAS Piping InstallationTesting for Leaks Condensate DrainInstalling Electrical Wiring Volt WiringFurnace Wiring Diagram Sequence of Operation Installing Duct System Selecting and Installing Filter CabinetsFilter Cabinets GAS Motor Disposable HighHorse AIR Filter Velocity WashableGAS Supply Pressure and Pilot Adjustment Pilot Flame AdjustmentChecks Before Starting Furnace Checking GAS Supply PressureManifold Pressure Adjustment Checking GAS Input RateNatural GAS Input Rate Derating for High Altitude Determining Correct Orifice SizePropane LP GAS Input Rate Changing Main Burner Orifices GASHeating Value Adjusting Blower Speed Wire ColorMeasuring Duct System Static Pressure GAS Motor AIR Conditioning Tonnage Input SizeMeasuring AIR Temperature Rise Checking ControlsSetting Blower Timings Maintaining Furnace in Good Working OrderAccessories Other Information Publications