Lenox XC14, Elite Series installation instructions Brazing Connections

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Brazing Connections

Use the procedures outline in figures 8 and 9 for brazing line set connections to service valves.

WARNING

Polyol Ester (POE) oils used with HFC−410A refrigerant absorb moisture very quickly. It is very important that the refrigerant system be kept closed as much as possible. DO NOT remove line set caps or service valve stub caps until you are ready to make connections.

WARNING

Danger of fire. Bleeding the refrigerant charge from only the high side may result in pressurization of the low side shell and suction tubing. Application of a brazing torch to a pressurized system may result in ignition of the refrigerant and oil mixture − Check the high and low pressures before applying heat.

WARNING

When using a high pressure gas such as dry nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).

CAUTION

Brazing alloys and flux contain materials which are hazardous to your health.

Avoid breathing vapors or fumes from brazing operations. Perform operations only in well−ventilated areas.

Wear gloves and protective goggles or face shield to protect against burns.

Wash hands with soap and water after handling brazing alloys and flux.

IMPORTANT

Connect gauge set low pressure side to vapor line service valve and repeat procedure starting at paragraph 4 for brazing the liquid line to service port valve.

IMPORTANT

Allow braze joint to cool before removing the wet rag from the service valve. Temperatures above 250ºF can damage valve seals.

IMPORTANT

Use silver alloy brazing rods with 5% minimum silver alloy for copper−to−copper brazing. Use 45% minimum alloy for copper−to−brass and copper−to−steel brazing.

WARNING

Fire, Explosion and Personal Safety

Hazard.

Failure to follow this warning could result in damage, personal injury or death.

Never use oxygen to pressurize or purge refrigeration lines. Oxygen, when exposed to a spark or open flame, can cause fire and/or an ex- plosion, that could result in property damage, personal injury or death.

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Contents Table of Contents GeneralShipping and Packing List AIR ConditionerUnit Dimensions − Inches mm Model Number Identification230 Plumbing and Switches Components Typical Unit Parts ArrangementControl Panel Operating Gauge Set and Service Valves Using Manifold Gauge SETOperating Service Valves Torque RequirementsOperating Angle Type Service Valve Operating Ball Type Service ValveTo Access Service Port Reinstall Stem CapRecovering Refrigerant from Existing System 1DISCONNECT PowerRecovering Refrigerant 2CONNECT Manifold Gauge SETUnit Placement Clearance on ALL SidesPositioning Considerations Placing Unit on SlabDetail a Outside Unit Placement Detail C Elevated Slab Mounting using Feet ExtendersDetail D Slab Side Mounting Detail E Deck Top MountingRemoving and Installing Panels Louvered Panel InstallationRoof Mounting Louvered Panel RemovalNew or Replacement Line Set Refrigerant Line SETRefrigerant Line Set Refrigerant Line SET From Vertical to Horizontal Refrigerant Line SET Alling Horizontal RunsBrazing Connections Brazing Procedures 1CUT and DeburWrap Service Valves Flow Nitrogen6BRAZE Line SET 7PREPARATION for Next StepInstalling Indoor Expansion Valve Flushing Line Set and Indoor CoilInstalling Indoor Metering Device Indoor Expansion Valve InstallationSensing Bulb Installation Equalizer Line InstallationLeak Test Line Set and Indoor Coil Leak TestEvacuating Line Set and Indoor Coil Evacuating SystemSize Circuit and Install Disconnect 2INSTALL ThermostatElectrical 24VAC TransformerVAC Control Wiring Diagrams Field Installed Typical Factory Wiring Diagram Interlink Compressor Typical Unit Wiring Diagram Connections for Testing and Charging Servicing Units Delivered Void of ChargeUnit Start−Up System RefrigerantDetermining Charge Method Which indoorMetering Device?Checking AIR Flow AT Indoor Coil Calculating System Charge for Outdoor Unit Void of ChargeAbove Below40ºF SHº Superheat Values +/−5ºFSystem Operation Normal Operating Pressures Liquid +10 and Suction +5 psigUnit Components Maintenance Indoor UnitIndoor Coil Unit Nameplate ActualStart−Up and Performance Checklist Installer CityJob Name Job no Date Job Location City State

Elite Series, XC14 specifications

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