Raypak 504 thru 2004 manual Simple Serviceability, Ignition control Service diagnostic panel, Gpm

Page 6

Simple Serviceability

Raypak’s easy-to-understand user interface, including on-board diagnostics and LED operating status lights, tells the technician all he needs to know. All service/repair components are readily accessible from the front or side for maximum installation flexibility. To enhance serviceability, the control box is completely removable allowing total access.

Ignition control

Service diagnostic panel

MVB Control Panel

Burner on/off

Pump on/off

LED status panel

CATEGORY I* BOILERS (TYPE H)

CATEGORY I* WATER HEATERS (TYPE WH)

CATEGORY IV BOILERS & WATER HEATERS (TYPE H & WH)

MVB

 

 

Flow Rates

 

 

 

 

Pressure Drops

 

 

Minimum Flow

Maximum Flow

 

20°F

 

30°F

 

40°F

Model

 

 

 

GPM

￿P FT

￿T °F

GPM

￿P FT

￿T °F

GPM

￿P FT

GPM

￿P FT

GPM

￿P FT

 

504

25

1.1

34

100

11.3

8

42

2.7

28

1.4

N/A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

754

32

1.7

40

100

13.8

13

63

6.0

42

2.9

32

1.7

 

 

 

 

 

 

 

 

 

 

 

 

 

1104

46

4.1

40

113

18.6

16

92

13.3

62

6.7

46

4.1

 

 

 

 

 

 

 

 

 

 

 

 

 

1504

63

8.0

40

113

22.2

22

N/A

N/A

84

13.3

63

8.0

 

 

 

 

 

 

 

 

 

 

 

 

 

2004

84

16.0

40

113

27.2

30

N/A

N/A

112

26.9

84

16.0

 

 

 

 

 

 

 

 

 

 

 

MVB

 

 

Flow Rates

 

 

 

Pressure Drops

 

 

 

Minimum Flow

Maximum Flow

 

20°F

 

30°F

 

 

Model

 

 

 

 

GPM

￿P FT

￿T °F

GPM

￿P FT

￿T °F

GPM

￿P FT

GPM

￿P FT

 

 

 

 

 

504

50

2.8

17

100

11.3

8

N/A

N/A

28

1.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

754

50

3.5

25

100

13.8

13

64

6.1

42

3.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1104

60

6.3

30

113

18.6

16

90

12.6

60

6.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1504

82

12.6

30

113

22.2

22

N/A

N/A

82

12.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2004

109

25.5

30

113

27.2

29

N/A

N/A

109

25.5

 

 

 

 

 

 

 

 

 

 

 

 

 

MVB

 

 

Flow Rates

 

 

 

 

Pressure Drops

 

 

Minimum Flow

Maximum Flow

20°F

30°F

40°F

Model

GPM

￿P FT

￿T °F

GPM

￿P FT

￿T °F

GPM

￿P FT

GPM

￿P FT

GPM

￿P FT

 

503

25

1.1

35

100

11.3

9

43

2.8

29

1.4

N/A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

753

33

1.9

40

100

13.8

13

65

6.4

43

3.1

33

1.9

 

 

 

 

 

 

 

 

 

 

 

 

 

1003

43

3.7

40

113

18.6

15

87

12.0

58

6.0

43

3.7

1253

54

6.2

40

113

22.2

19

109

20.9

73

10.2

54

6.2

1503

65

9.5

40

113

25.5

23

N/A

N/A

87

16.0

65

9.5

1753

76

13.4

40

113

27.2

27

N/A

N/A

101

22.5

76

13.4

2003

87

15.2

40

116

30.2

30

N/A

N/A

116

31.9

87

18.9

Boiler Only

*Category I with vertical vent, category III with horizontal venting and no extractor.

† Minimum flow 50GPM for WH hot water supply.

6

‡ Use 30° column as minimum flow for hot water supply.

 

Image 6
Contents Models 504 thru True Modulation Key FeaturesRaypak’s Next Generation Modulating Boiler FlexibilityState of the art European combustion technology Cold Water SolutionsMulti Boiler Solutions See Cat. #5100.22Smallest Installed Footprint Water HeatersHard Heater From Combustible For Service SideSoft Model AmpsBurner on/off Pump on/off LED status panel Simple ServiceabilityIgnition control Service diagnostic panel GPMTempTracker Mod Or PID logicStatus Display Lights On/Off SwitchBoilers Cold Water Run

503 thru 2003, 504 thru 2004 specifications

Raypak, a well-known manufacturer in the HVAC and pool heating industry, has been at the forefront of innovation with their models 503 through 2003 and 504 through 2004. These models are recognized for their dependability, efficiency, and advanced features that cater to both residential and commercial applications.

One of the primary characteristics of the Raypak models 503 and 504 is their robust construction. Built with durability in mind, these heaters use high-quality materials that withstand varying weather conditions, ensuring longevity and reduced maintenance costs. The exterior casing is designed to resist corrosion, a common issue in humid environments, thereby enhancing the unit's lifespan.

Energy efficiency is another standout feature of the Raypak 503 and 504 models. These units integrate advanced heating technologies that utilize less energy while providing ample heating power. The proprietary heat exchanger design maximizes thermal transfer, ensuring that more of the energy consumed is effectively used for heating purposes. This not only contributes to lower utility bills but also aligns with growing environmental concerns regarding energy consumption.

In terms of technology, the Raypak models incorporate user-friendly digital controls that simplify the operation of the heater. These controls allow users to set precise temperatures and monitor system performance easily. Additionally, the built-in diagnostics feature alerts users to any issues, facilitating prompt maintenance and reducing downtime.

The compact design of these models is another benefit that does not go unnoticed. They can be installed in tight spaces, making them ideal for residential properties with limited room for large heating units. This flexibility in installation allows homeowners and contractors to optimize available space without sacrificing heating performance.

Moreover, both the 503 and 504 models come with a range of safety features. These include automatic water temperature limit controls and built-in freeze protection, which are essential for preventing damage during cold weather.

In summary, Raypak's 503 from 2003 and 504 from 2004 models showcase a blend of durability, energy efficiency, advanced technologies, and user-friendly features. They represent a commitment to providing high-quality heating solutions that meet the demands of modern consumers and businesses alike. With a focus on reliability and performance, Raypak continues to set benchmarks in the heating industry.