Multiquip S-500 manual Series SUB. PUMP- Control BOX Installation, Control Box Mounting

Page 16

S-500 SERIES SUB. PUMP— CONTROL BOX INSTALLATION

DANGER

The S-500 series submersible pumps are also designed to work with a control box (Model CB3).This control box contains the necessary

electronics (float switch connections) to operate the pump. Remember this control box contains hazardous voltages. Disconnect all sources of power before installing or servicing. There exists the possibility of electrocution, electric shock or burn, which can cause severe bodily harm or even death!

CAUTION

This control box should only be installed or serviced by a licensed electrician or qualified personnel.

Control Box Mounting

Mountthecontrolboxinanupright vertical position.Makesure the control box is securely fastened to a flat surface, that is free of dust, dirt, moisture or any elements that may contaminate or erode the electronic components of the control box.

Single-Phase Power Installation (Input)

All S-500 series submersible pumps require 115 V, 60 Hz., single-phase power for normal operation.

If you cannot determine what your pump's power requirements are, look at the vendor supplied identification name tag attached to the pump or please contact Multiquip's Service/Technical Assistance department.

CAUTION

Applying incorrect power (voltage phasing) to the submersible pump can cause severe damage to the pump. Please make sure that the correct voltage and phase are transferred to the pump at all times.

Power Cord Requirements

When routing the 115 VAC, 60 Hz., single phase power via a power cord to the control box, ALWAYS use the correct wire size. Please reference Table 4 below (Cord Length/Wire Size) to determine the correct wire size. Incorrect wire size can adversely affect the performance of the pump.

TABLE 4. CORD LENGTH AND WIRE SIZES

AMPS

50 FT.

100 FT.

150 FT.

 

 

 

 

6

16 AWG

16 AWG

14 AWG

 

 

 

 

8

16 AWG

14 AWG

12 AWG

 

 

 

 

10

16 AWG

14 AWG

12 AWG

 

 

 

 

12

14 AWG

14 AWG

12 AWG

 

 

 

 

14

14 AWG

12 AWG

10 AWG

 

 

 

 

16

12 AWG

12 AWG

10 AWG

 

 

 

 

Connecting Dual float Switch (SW-1WOP) To Control Box

1.Remove the float switch input connector housing, then route the float switch wires through the cable gland on the control box. Attach the wires of the float switch to the terminal block as indicated by Table 5 and Figure 6.

TABLE 5. FLOAT SWITCH CONNECTIONSS

FLOAT SWITCH

TERMINAL BLOCK

NUMBER

 

 

 

START

TERMINAL 1 (BLACK)

TERMINAL 2 (WHITE)

 

 

 

STOP

TERMINAL 7 (WHITE)

TERMINAL 8 (BLACK)

 

 

 

2.Tighten the connector housing to ensure a tight fit between the cord and the connector body.This will prevent the cable from pulling out of the terminal block and also prevent moisture from entering the control box.

3.Determine the length of the float switch wires, then secure float switch wires to pump discharge hose. See Figures 3 and 6 and Table 3 to determine the pumping range.

PAGE 16 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04)

Page 15 Page 17
Image 16
Page 15 Page 17
Contents Submersible Pumps Model S-500 Series Heres HOW to GET Help Series SUB. Pump Table of Contents Series SUB. Pump Parts Ordering Procedures When ordering parts Please supply the following informationSeries SUB. Pump Safety Message Alert Symbols For Your Safety and the Safety of OthersGeneral Safety Series SUB. Pump Rules for Safe OperationMaintenance Safety EmergenciesSeries SUB. Pump Dimensions 500P, S-500UL DimensionsSeries SUB. Pump Specifications SpecificationsSeries SUB. Pump General Information Control Box Installation WarningsIntroduction Series SUB. Pump Components Submersible Pump ComponentsSeries SUB. Pump Float Switches Float Switch TheoryDesign Features How It WorksFloat Switch Series SUB. Pump Float Switch PIGGY-BACKMounting The Float Switch Series SUB. Pump Float Switch Control BOX Control Box CB3Pump Power Connections Piggy-Back Cord Only Series SUB. Pump OperationHose Connections Attaching Lifting RopeSeries SUB. PUMP- Control BOX Installation Single-Phase Power Installation InputPower Cord Requirements Connecting Dual float Switch SW-1WOP To Control BoxConnecting AC Power to the Control Box Series SUB. PUMP- Control BOX InstallationConnecting AC Power to the Pump Series SUB. Pump CLEAN-UP Pump Shut-Down/Clean-upSeries SUB. Pump Maintenance Checking Hydraulic OilSeries SUB. Pump -TROUBLESHOOTING Pump TroubleshootingSeries SUB. Pump Performance Curves Pump Performance CurvesSeries SUB. Pump Wiring Diagrams Control BOX Wiring DiagramPage How to read the marks and remarks used in this parts Series SUB. Pump Explanation of Code in RemarksSeries SUB. Pump Suggested Spare Parts 500P/UL Submersible Pump 1 to 3 Units500P/UL/CE Electric Submersible Pump Assy 500P, S-500UL, S-500CE Submersible Pump AssyPart Name QTY Remark 500P/UL/CE Electric Submersible Pump Assy Bolt 500P/UL Electric Motor Assy Part Name 500CE Electric Motor Assy 157-1 020S500CE1571 Effective October 1, 2002 Terms and Conditions of Sale Parts Page Your Local Dealer is

S-500 specifications

The Multiquip S-500 is a robust and versatile power source designed for a variety of construction and industrial applications. This silent diesel generator has gained popularity due to its exceptional performance, durability, and advanced features. Built with the needs of contractors and businesses in mind, the S-500 provides a reliable solution for energy generation on job sites, events, and emergency power situations.

One of the standout features of the Multiquip S-500 is its powerful Kubota diesel engine. This engine is engineered for efficiency, delivering an output of 500 kVA, making it suitable for heavy-duty tasks. The S-500 is designed to operate under challenging conditions, ensuring that it can handle the demands of any project while providing a steady stream of power.

Performance is further enhanced by the advanced control panel, which features digital monitoring technology. This intuitive interface allows users to easily track performance metrics, including voltage, frequency, and operating hours. Additionally, it supports remote monitoring capabilities, enabling users to manage the generator from a distance and ensuring proactive maintenance.

The S-500 also emphasizes fuel efficiency. Equipped with a large, integrated fuel tank, it allows for extended operation times between refueling, reducing downtime and operational costs. Furthermore, its design minimizes emissions, adhering to stringent environmental regulations, making it an eco-friendly option for users concerned about sustainability.

Durability is another hallmark of the Multiquip S-500. Constructed with high-quality materials and featuring a weather-resistant enclosure, this generator withstands the rigors of outdoor use. Coupled with a solid transport frame, it is easy to move and set up in any location.

Safety features are integral to the S-500’s design, with auto-shutdown capabilities for low oil pressure, overloading, and overheating. These precautions ensure that users can operate the generator with confidence, reducing the risk of equipment damage and promoting a safer work environment.

In summary, the Multiquip S-500 is a powerful, efficient, and durable generator optimized for demanding applications. With advanced technologies and user-friendly controls, it meets the needs of modern contractors and businesses while providing a reliable source of power wherever it’s needed. Whether for construction, events, or emergency backup, the S-500 stands as a testament to Multiquip's commitment to quality and innovation in power generation.
Top Page Image Contents