Weil-McLain GL-E223-ADOC 0311 manual Check component parts

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AQUA PLUS indirect-fired water heaters — Product Manual

Troubleshooting (continued)

Insufficient hot water (continued)

•Is the circulator between the boiler and the water heater properly sized to provide enough flow for maxi- mum BTU transfer? Check the table below:

Pipe size

Flow, GPM

MBH

Pipe size

Flow, GPM

MBH

 

 

 

 

 

 

¾”

1 to 4

50 to 100

1 ½”

14 to 22

200 to 450

 

 

 

 

 

 

1”

4 to 8

100 to 180

2”

22 to 45

300 to 650

 

 

 

 

 

 

1 ¼”

8 to 14

160 to 300

 

 

 

 

 

 

 

 

 

3Check component parts.

•Is the domestic water thermostat functioning properly?

•Check the water heater thermostat (requires an electrical meter).

1.Disconnect the field wiring to the water heater thermostat terminals.

2.Turn the thermostat knob to the highest setting — clockwise — to initiate a call for heat.

3.Check for continuity across the water heater thermostat terminals. On a call for heat, these contacts should closed.

4.Continue checking for continuity while turning the thermostat knob to the lowest setting — counter clockwise — to satisfy the call for heat. The contacts should open, breaking the continuity.

5.If any of these steps fail, replace the thermostat.

•Is the thermostat setting too low?

•If the thermostat setting is too low, the boiler may not have the opportunity to deliver the maximum BTU’s required to completely heat the entire volume of water stored in the tank.

•During a call for heat by the water heater, does the boiler circulator begin pumping, does the zone valve open, does the boiler fire? Check every component in the system to ensure they are properly functioning.

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Part number GL-E223-ADOC 0311

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Contents Product Manual Contents Operating restrictions When servicing water heaterPlease read before proceeding Boiler water restrictionsPre-installation Recommended clearancesClearance to combustible materials Domestic water piping requirements Water heater operating restrictionsHot Water Can Scald General applications Domestic water pipingPiping overview Massachusetts applicationsPipe from drain to floor drain, if available Recirculation Recirculation components Potential problems ComponentsOperation Wiring Boiler-side pipingZoning with circulators primary/secondary system piping Zoning with zone valves direct-connected system piping Zoning with zone valves primary/secondary system piping Dedicated single-boiler piping Multiple water heaters domestic water piping Cific details on installing Connecting to a low-pressure steam boiler Special considerationsFilling the piping Boiler-side wiring and controls Wiring zoning with circulators System pipingWiring zoning with zone valves Maximum boiler-side flow rate Start-up checklistWater heater filling and start-up Filling the domestic water tankWater heater temperature adjustment Setting the thermostatGeneral notes Annual start-up by qualified service technician Water heater maintenanceMonthly maintenance by user Perform the following proceduresInspect anode and water heater interior Drain the water heater if necessary during shutdown periodsTroubleshooting Troubleshooting proceduresPreparation for troubleshooting Water quality problems Insufficient hot waterTop of tank or insulation wet Insufficient hot water Undersized water heater?Boiler system improperly sized? Check component parts Check location of flow control devices Check boiler operating temperaturesClean the boiler water system Check for air in the system check water heater air ventInstall a recirculation loop Excessive domestic water temperatureInstall a thermostatic mixing valve Reduce stackingFaulty boiler fill valve? Faulty boiler expansion tank?Faulty boiler relief valve? Boiler relief valve lifting or weepingTemperature/pressure relief valve lifting or weeping Check for leaks from sources other than the water heater Water on the floor near the tankTop of tank or insulation wet Is the source of water from the T&P relief valve?Rapid decay of magnesium anode Anodes last less than two yearsWater quality problems Water smells like rotten eggsMilky water Discolored water from the hot water faucet Replacement parts Aqua PlusAhri ratings 105Ratings with 200F boiler supply water First Hour Rating Capacity GPH Boiler Water Supply at 200FRatings with 190F boiler supply water First Hour Rating Capacity GPH Boiler Water Supply at 190FRatings with 180F boiler supply water First Hour Rating Capacity GPH Boiler Water Supply at 180FDimensions 105

GL-E223-ADOC 0311 specifications

The Weil-McLain GL-E223-ADOC 0311 is a notable addition to the lineup of high-efficiency cast iron boilers designed for both residential and commercial applications. This model stands out due to its focus on reliability, longevity, and energy efficiency, making it an ideal solution for those seeking effective heating solutions.

A key feature of the GL-E223 model is its durable cast iron construction. The cast iron heat exchanger not only enhances the boiler's overall resilience but also improves its thermal efficiency. This characteristic ensures the boiler can withstand the stress of continuous operation while providing consistent heating performance year after year.

The GL-E223-ADOC 0311 employs advanced burner technology, which optimizes combustion efficiency, reducing fuel consumption. With its ability to modulate based on the heating demand, the boiler adjusts its output to ensure it runs at peak efficiency, minimizing energy waste. This feature is particularly beneficial in terms of energy savings and reducing operational costs over time.

In terms of sizing, the Weil-McLain GL-E223 model is engineered to provide adequate heating for a wide range of applications. Its output capacity is meticulously designed to accommodate residential heating requirements while being robust enough for light commercial usage. The controls and monitoring systems integrated into this boiler allow for easy adjustments and improved system management.

One significant characteristic of this model is its built-in features for enhanced safety and convenience. The boiler includes safety controls that prevent overheating, as well as an easy-access inspection and cleaning configuration that extends the life of the unit and eases maintenance efforts.

Furthermore, the GL-E223-ADOC 0311 is designed to be compatible with a range of hydronic heating systems. This adaptability allows for seamless integration into existing infrastructure or new installations, allowing homeowners and businesses the potential for improved heating solutions without extensive modifications.

Overall, the Weil-McLain GL-E223-ADOC 0311 encompasses advanced engineering with its cast iron construction, efficient burner technology, and user-friendly features that ensure reliability and efficiency. Whether for new installations or upgrades, this boiler is a solid choice for efficient heating solutions, resonating well with those prioritizing energy conservation and long-term performance.
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